Emmbi Polyarns Limited

We, Emmbi Polyarns Limited, were established in the year 1994 and are engaged in manufacturing, exporting and supplying a wide range of FIBC (Jumbo Bags), Woven Sacks, PP Woven Sack, Foil Coated PP Woven Sack and Paper Coated PP Woven Sack. Broadly, our range comprises FIBC - CUBOID - The Baffel Bag, FIBC - Draw Belt Bag, FIBC - U + 2 Panel Design Bag, FIBC - Builders Bag, Box-Container Liners, FIBC - Pallet Less FIBC, BOX - Garden Waste Bag, Sack - Leno Bags, Sack - Paper and Foil Coated PP Woven Sack, Sack - Coated & uncoated PP Woven Sack, BOPP Coated Woven Sack and Geo Textiles. We were the first organization in India to be accredited with ISO 9001:2000 certifications for manufacturing and supplying a wide range of Woven sacks, FIBC, Plastic Bags, Printed Paper Laminated Sacks, Printed Film Laminated sacks, Leno Bags, Plastic Tarpoline, Woven fabric for various uses.

We hold expertise in offering durable, UV stabilized and pre-conditioned against shrinkage, low GSM FIBC, with high safety factor and are one of the pioneers across the globe engaged in manufacturing Jumbo Bags (FIBCs) with 130 GSM Bags , 5:1 Safety factor for 1000 KG SWL and 160 GSM Bags, 6:1 Saefty Factor for 1500 KG SWL .

Our strong grip over the market as a leader has been enabled due to the technically advanced manufacturing units based at Silvassa, 150 km North of Mumbai (Bombay). These units are equipped with latest extrusion machinery which is regularly upgraded to manufacture our range at a faster rate. Owing to the latest manufacturing techniques that we have adopted at our production units, we have been able to attain a polymer processing capacity of 6000 TPA. The Head Office of our organization is situated at Mumbai which is the economic capital of the country.

In this highly competitive sector of polymer processing, we are successfully guided by our mentors Mr. Makrand Appalwar and Mrs. Rinku Appalwar. Our day-to-day production and marketing operations are looked after by our CEO-Mr. Makrand Appalwar who holds a graduate degree in engineering and is a leading Polymer Technologist. Our Financial Management, Procurements and Banking operations are led by Executive Director-Finance- Mrs. Rinku Appalwar who holds a Post Graduate degree in Financial Management.

We are an environment-friendly concern following eco-friendly procedures while manufacturing our range of FIBC and Woven Bags. We pay paramount attention towards the R&D activities which could lead us in coming up with newer manufacturing concepts so as to cut down our production costs. We worked sincerely and dedicated immense time in innovating new concept of "Protective Irrigation System”. This concept received Certificate of Excellence and was awarded Udyog Rattan Award by "Institute of Economic Studies" on 9th April, 2008.

We have been managing our business operations by using fully integrated which facilitates the accuracy and speed in its routine operation and have enabled us to attain an annual turn-over of Rs. 40-100 Crore Approx.

We have a full-fledged R&D department which has been established with a clear vision of helping us in providing an effective range of FIBC, Woven Sack, PP Woven Sack, Foil Coated PP Woven Sack and Paper Coated PP Woven Sack. Our R&D professionals keep themselves abreast with the latest technological advances and help us in providing innovative solutions that deal in development activities related to better durability, excellent shrinkage protection and other features.

The research laboratory conducts analysis under various conditions so as to provide accurate input data for investigation and management of polymer processing industry.

Moreover, creative approach and stringent verification procedures guarantee the reliability and everlasting performance of our bags, woven sack, PP woven sack, foil coated PP woven sack and paper coated PP woven sack. The observations are then sent to the production department for making suggestive changes in designs and features of our range of FIBC, Woven Sack, PP Woven Sack, Foil Coated PP Woven Sack and Paper Coated PP Woven Sack. This is due to our consistent efforts towards innovating a better range that we have introduced a highly durable range of Flexi Tank   Pallet Less FIBC and Container Liners.

The team forms the backbone of any organization on whom the success and growth of the organization depends. Our company is professionally managed by technocrats and professionals who keep themselves abreast with the latest technology to manufacture a wide range of FIBC (Jumbo Bags), Woven Sack, PP Woven Sack, Foil Coated PP Woven Sack and Paper Coated PP Woven Sack. We have different teams at our head office based at Mumbai and manufacturing unit bases at Silvassa. These teams are headed by our mentors Mr. Makrand Appalwar and Mrs. Rinku Appalwar. We have team of:

• Production engineers
• Procurement agents
• Quality auditors
• Research and development professionals
• Sales and marketing personnel
• HR officials
• Skilled labor

We have a team of production engineers who have in-depth industrial experience in carry following processes with utmost accuracy:

• Extrusion and weaving
• Export bag assembly
• Domestic bag assembly

Our procurement agents source high grade raw material and functional spares from leading suppliers based across the globe. Quality inspectors keep a close vigil over the entire production procedures for making sure that their remains no flaw in terms of quality in our range. We also have proactive sales and marketing professionals who are well versed with industry norms and they continuously work to promote our brand name. Our entire team is offered training at regular intervals so as to keep themselves abreast with latest developments in the industry.

As we are manufacturer of a wide range of Jumbo bag, woven sack, PP woven sack, foil coated PP woven sack, paper coated PP woven sack, we have to carry the related procedures of polymer processing and other procedures. To assure that while conducting these processes we do not harm the Mother Nature, we have set up an environmental policy which is followed at each level of our business operations. This policy states that:

• Following Standard Environmental Safety norms which are Scientifically Sustainable and Commonly Acceptable
• Reviewing and continually Improve, “Processes”, “Performance of the products”, “Services” and “Operations” in order to measure their Environmental impact and continually try to reduce its adversity
• Promoting responsibly the advantage company will achieve, through “Employee Awareness” and their “Active Participation” in the efforts to maintain the balance of the Environment
• Working in co-operation with Government agencies and relevant environmental bodies to ensure compliance with high standards of environmental care

We make use of eco-friendly raw material and make sure that the waste is dumped in accordance with the set industry guidelines.

We are legally registered as Proprietorship Firm and are primarily engaged in manufacturing and exporting a wide range of Flexible Intermediate Bulk Containers (FIBC),woven sack, PP woven sack, foil coated PP woven sack, paper coated PP woven sack and woven bags. Since our inception in the year 1984, we have been committed towards achieving highest level of client satisfaction by maintaining quality of our range to the maximum level. We keep on calibrating our manufacturing and quality checking facilities so as to make sure that we leave no stone unturned in achieving highest point of client satisfaction. The proof of our success in the industry is provided by some of the reputed certifications that we have achieved through our sincere and dedicated efforts towards maintaining quality of our range.

Some of the renowned certifications that we have are as follows:

• ISO 9001:2000 Certification for Quality Management System by DET NORSKE VERITAS
• NEL Glasgow Certification for 1000 kgs SWL 6:1SF "Circular" Design Bag"in 190 GSM
• NELGlasgow Certification for 1500 kgs SWL 6:1 SF "U+2 Panel" Design Bag in 160
• Dept. of Logistics, Pkg. Lab, Govt. of Hungary Certification for 1000 Kgs. SWL 5:1 SF "U+2
• Labordata International Materials Testing Institute Certification for SWL- 1750 kg, SF- 5:1
• Labordata International Material Testing Institute Certification for SWL-2000kg, SF- 5:1 Sin
• Labordata International Material Testing Institute Certification for SWL-2000kg, SF- 5:1 Sin
• Certificate of Export House
• CRISIL Rating of SME2 on August 21st for exhibiting creditworthiness, adjudged in relation to other SMEs
• Small & Medium Business Development Chamber Of India Certificate

To ensure maximum client satisfaction, we have been offering support to our clients so that they can choose the best available FIBC, woven sack, PP woven sack, foil coated PP woven sack, paper coated PP woven sack to suit their business requirements. This is the reason that we have offer:

Sack Design Tool

• Bag Dimensions in inches
• Length:  x Width
• (We manufacture bags in lengths ranging from 14" to 33" and width ranging from 10" to 56")
• It is recommended that L / W ratio should be in the range of 1.5 for good stackability, handling and loader's comfort
• The lay flat dimension of bag mouth is the width of the bag
• In case of side gusseted bags place measure width after opening the gusset
• Add 1.5" to length for all double fold, double stitched bottom bags
• Add 1.5" to length for all top Hemmed bags

Denier
 

• We manufacture tape in range of 450 to 2500 denier

Mesh

• Number of Tapes per inch wrap x weft

Liner          

• Liner thickness in terms of gauge or microns
• (Gauge 75 - 400, Micron 18.5 - 100)
• Lamination 
• Bag weight    
• Liner weight    

FIBC Ready Reckoner

• Volume Calculation
• Filling and Discharge Patterns

Our range is available in variety of filling and discharge patters. Filling patterns are as follows:

• Open top
• Spot top
• Duffel/Skiot Top
• CONICAL TOP
• FLAP TOP

Discharge pattern available:

• Flat bottom
• Full bottom discharge
• American petal closure

Advisory

We at Emmbi, aim at achieving the maximum client satisfaction and facilitating our clients at each level of business operations right from Designing to Production, From Packaging to Banking. This is the reason that we have set up an advisory board which comprises experienced managers. As a part of advisory, we have:

Logistic department:

• Set up for facilitating and expediting movement if the containers
• Annual contract with leading shipping lines for timely delivery of the range
• Cargo is airfreight in case of Emergency production Boost or New Offer Packs

In-house development center

• Equipped with latest machines to provide alternative designs, samples for developing appropriate quality product.
• The experiences gathered with various customers and market is documented and can be presented on demand as 'Case Studies' of protecting the privacy of the people involved in the processes

Print Section

• We ensure 100% approval of print and labels before production
• Section equipped with a digital camera and scanners 
• All print production is photographed and emailed for approval before commencement of commercial production

We are a customer centric organization and aim at delivering superior quality FIBC and Woven Sacks to our clients. We are backed by our state-of-the-art infrastructure and skilled professionals who help us in achieving and leading us to the top notch position in the market by meeting client’s expectations. Further, we also have special provision of packing the consignments as per client’s instructions for their convenience. By offering easy payment modes, we have been satisfying our clients to the maximum.

Unremitting efforts of our skilled professional and the prima facie principal of our company to serve customer’s requirements have created goodwill among all our dealers and customers by Flexible Intermediate Bulk Containers (FIBC), BOX - Garden Waste Bag, Sack - Leno Bags, Sack - Paper and Foil Coated PP Woven Sack and other products. All the above factors have enabled us to gain a reckoned name and global partnership with AUSTRIA and BENELUX.

Quality has always been the top most priority for us and we have always strived hard to maintain superior quality of our range. As a client-centric organization, we have set guidelines as our quality policy which states that:

• Continually improve our product by improvement in processes and system through system evaluation and process re engineering
• Produce and deliver the quality products and services as per our customer requirements on time and every time.
• Enhance skills of employees to match product and system requirements by training 
• Comply with all statutory & regulatory requirements

Following this quality policy, we have been able to offer a qualitatively superior range of FIBC bags and Woven Sacks. Right from the procurement of the raw material till the final dispatch of the final range, we conduct quality assurance tests at our in-house Quality Assurance Section. This section is equipped with:

• Digital Tensile Strength Machine
• Digital Elongation Testing Machine
• M.F.I. Testers
• Dart Impact Testers
• Accelerated U.V. Weatherometer and Digital Thermometers etc.

These equipment are calibrated and upgraded at regular intervals so as to assure that our range is checked properly. Only after each lot is checked over proper parameters, it is dispatched to our clients with a test certificate thus assuring that our range is highly durable, dimensionally accurate and high temperature resistant. Dedicated and sincere efforts of our quality inspectors who carry the entire quality checking process has led us in achieving reputed ISO 9001:2000 accreditations.

We have been active as a responsible manufacturer and exporter of FIBC bags, woven sack, PP woven sack, foil coated PP woven sack and paper coated PP woven sack. Our responsibility towards the up liftment of the nation has enabled us to strictly follow labor policy. This policy complies with the prevailing labor laws of the Local Government and states:

• Employment of only candidates who are above the age of 18
• No discrimination by Gender, Cast, Religion, and State of Origin
• Appointments, Promotions and Evaluations will be purely on the basis of Merit
• Providing employees with fair chance for their Personal, Spiritual, and Social up-liftment through trainings and seminars

As a technology-driven organization, we make use of ERP software so as to attain a high production speed while manufacturing a wide range of FIBC (Jumbo Bags) and Woven Sacks. These bags are customized as per the specifications of our clients and are offered at industry leading prices.

Our range includes:

• FIBC - CUBOID - The Baffel Bag,
• FIBC - Draw Belt Bag,
• FIBC - U + 2 Panel Design Bag,
• FIBC - Builders Bag,
• Box - Container Liners,
• FIBC - Pallet less FIBC,
• BOX - Garden Waste Bag,
• Sack - Leno Bags,
• Sack - Paper and Foil Coated PP Woven Sack,
• Sack- Coated and Uncoated PP Woven Sack and Geo Textiles.

These bags are supplied under various brand names such as JUMBO, SACK, BOX, FLAT, TWIST and SHIELD.

Used in various packing applications, this range is appreciated for following features:

• Highly durable
• UV stabilized
• Pre-conditioned against shrinkage
• Low GSM  
• High safety factor

This range is packed in proper packing material and is supplied with in shortest time frame.