Engineering Services

To stay competitive in global markets, manufacturers must meet the challenge of sustaining superior performance in three important aspects of operational capability - flexibility, speed, and the ability to serve the customer. Business competitiveness depends upon the manufacturer’s ability to excel in product development, production operations and customer order processing and delivery.

In a world where customers tastes changes by the day, manufacturers are constantly challenged to innovate and produce new products with increased functionalities at reasonable cost, in a short time, catering to changing tastes.

e-mug Technologies is well-equipped to offer quality services in products/ total solutions development - from requirements capture to architecture, design, prototyping, design validation and support during deployment, using all major CAD tools including Catia, Unigraphics, Pro/E. Be it basic or complex component designs, we have the capability to design and develop them as per your requirements. At e-mug Technologies we focus on solutions that meet your business objectives.

Our design professionals drawn from diverse industries possess vast project management expertise and in-depth knowledge of a broad range of technology domains and design methodologies. This expertise coupled with our capabilities in prototyping and volume production help us offer end to end design services under one roof that benefit our customers immensely. Further, our design services is well-backed by excellent support during deployment and product sustenance through enhancements and feature additions.

Our service offerings cover the full range of Product Engineering disciplines, including:
• Industrial Design
• Mechanical Design
• Tooling Design
• Electronic System Design
• Production Test Development.

Our ability to provide unique customised solutions gives us an added advantage over our competitors, with the following benefits:
• End-to-end Product Engineering Design;
• Healthy team of domain specialists;
• Wealth of Technology expertise; and
• Flexible delivery model to support client’s projects.

By leveraging our domain expertise and experience in a wide range of design technologies, clients can obtain an unparalleled advantage over their competitors.

Value Engineering (VE), also known as Value Analysis, is a well-structured function-based approach to improve the value of products, projects, or processes, by finding better, more efficient ways of delivering the function it performs. It analyzes a project's systems and components, ensuring that required functions are achieved at the lowest possible overall cost, without sacrificing quality, safety or reliability.

At e-mug Technologies, Value Engineering is used as a function-oriented technique in Production Development Process for reducing costs, increasing productivity, improving quality and reducing time to manufacture. Using a variety of recognized tools, our team of professionals communicates across boundaries, understand different perspectives, innovate, and analyze every aspect of a process by the function it performs, identify and extract only the necessary functions. By analysing the functions of an item or process, they ascertain the best value or the best relationship between worth and cost.

• Designing
• Manufacturing
• Production specifications and standards
• Other acquisition program documentation; and 
• Facilities design and construction

We can successfully introduce Value Engineering at any point in the life cycle of products, systems, or procedures and help our customers compete more effectively in local, national and international markets.

Today’s manufacturing is powered by precision and quality. To ensure this, it is essential that companies possess a set of powerful, intuitive, and integrated tools that work seamlessly across the entire design flow. e-mug Technologies provides complete turnkey solution for all of your tool design requirements. We have the capability to build a tool as per your specifications and to ISO 9001 Quality Standaards.

Our expert tool and die makers are ready to assist in the design and manufacture of all your tooling needs. We start by having a complete, crossed functional team review of your requirements. After careful evaluation, we provide a concept drawing for your review and if approved, we provide a complete drawing set in CAD and drawings will be sent to the shop floor where our expert toolmakers will manufacture the fixture and/or tools. In turn, our toolmakers will work closely with our designers and quality department to ensure all requirements are strictly adhered to.

At e-mug Technologies, we make extensive use of the latest computer technology during the development of our tools and all designed tools undergo a rigorous inspection and qualification process before being released to production.

We deliver robust, repeatable, safe, and on-time tools of the highest quality. We undertake the tool design in the following cases:

•	Jigs, fixtures, and go/no-go gauges for accurate and ergonomic manual assembly and testing
•	Machine and tool design for form, fit, function, manufacturability, schedule, and value
•	Manual, semi-automated, and fully automated bench-top machines and tools for development, prototyping, and manufacturing lines
•	Complete semi-automated and fully automated machinery for high volume production
•	Tolerance analysis and material selection
•	Accurate reverse engineering with comprehensive documentation packages; and
•	Product re-engineering and re-design services covering digital scanning, surface modelling, data validation, digital mock-up and rapid prototyping

All of our designs are completely modelled in a 3-D solids format. This not only prevents errors in detailing, it also ensures that no interferences are overlooked. In addition, it allows us to provide our customers with not only 2-D profiles, but also 3-D surfaces, solids, cutter paths, certification and inspection data. 

With our strong tooling expertise and facilities, clients are assured of top quality workmanship, excellent cost control, and reduced lead times providing the best value for your investments.

In addition, around-the-clock service ensures that turnaround is timely and product quality remains at the level you expect, 24 hours a day. At e-mug Technologies, we use high quality software tools like:

• Computer assisted design using Unigraphics NX5, CadKey 2-D, and AutoCAD
• Direct CAD-CAM and CNC manufacture of critical mould components 
• Dedicated project management from quotation through validation and approval

Benefits

•	Experts for the Job
•	Time bound delivery schedules
•	Rich expertise aids in reducing tool cost. Ease of manufacturing is considered during tool design; and
•	Designs developed to suit best of for your in-house capabilities

Reverse engineering (RE) is the process of transforming an innovative idea into a new product and testing it for various conditions before actually manufacturing it. It includes the virtual creation of a product and the product data management activities related to manufacturing engineering, product support and re-engineering. 

Whether a company needs to document an existing product or requires a modified version with quality control inspection drawings, we have the resources and the capability to assist in this process. Our vast experience and knowledge of digitising methods and a proven track record in effective design and machining of complex 3-dimensional components gives us added advantage to cater to your requirements. 

We provide the following services:

•	Identifying the product or component which will be reverse engineered;
•	Measuring the product by digitizing it using a 3D digitization / 3D laser scan;
•	Documenting the specifications of the product;
•	Implementing the data generated by reverse engineering in a replica or modified; version of the original product; and
•	Designing a new product.

At E-Mug Technologies, we take complete care of your total measurement needs depending upon the product and application. Our extensive experience in handling measurements and inspection using Co ordinate measuring machines (CMMs), profile projectors and video measurements, X rays, CT scans offers our clients to obtain optimum benefits with maximum results.

Conversion Of Measurement Data Into 3 D Models And Drawings:
A product’s measured data is a useful input that needs to be converted into other useful forms to obtain much more benefits. It is here we can play a vital role. Our wealth of experience in conversion of measurement data such as laser scan data into 3D models of high accuracy within a short span of time plus our capability to develop quality engineering 2D drawings of the parts based on 3D models makes us ideal to meet your need for quality 3D Models and drawings.

Material Testing Services:
To understand existing part, customers need the material composition, physical properties, metallurgical structure and surface properties apart from obtaining the physical shape. Our in-depth understanding of various material standards and applications plus our expertise in performing destructive and non destructive material testing allied with our capability to provide expert testing solutions for ferrous and non ferrous parts, makes us an ideal choice to meet such requirements. In addition, we can suggest suitable materials to be used for the end applications.

Development Of Manufacturing Drawings:
Manufacturing drawings are required by the customers to realize the product in physical from. A highly specialised task, it requires geometrical dimensioning and tolerencing (GD & T) which we have in abundance.

We have a proud track record of generating manufacturing drawings for various production processes such as machining, casting, forging, sheet metal pressing and injection moulding, for many customers.