EPP Composites Pvt. Ltd.

Products

At EPP, our wide range of product line includes :

Anti Corrosive Lining And Coating
Thermoplastic/Fluoropolymer Lined (PP/PVC/CPVC/PVDF) FRP Vessels & FRP Molded Vessels
FRP Vertical 100 KL Tank
PP and HDPE Pickling Tanks with Fume Scrubbing System
Fume Scrubbing and Air pollution Control Systems
Filament wound FRP Pipes and Fittings for Chemical Plant Applications

Filters
Cooling Towers
FRP Gratings/Cable Trays and FRP Custom Fabrication
PP Droplet Separator / Mist Eliminator
Natural Draft (Atmospheric) Spray Towers
Teflon lined pipes/ Fittings And Valves

  Anti Corrosive Lining And Coating
Fluoropolymer Lining / Coating have proved their ability to replace Glass Lining, Rubber Lining, Precious Metals like Nickle, Monel, Tantalum, Lead in both performance and installed cost.

Fluoropolymer Coated / Lined equipment, Pipes,fittings & valves for Chemical & Pharmaceutical Industry for handling Highly corrosive, Abrasive, Ultra pure Chemicals and Food products. Spray coating thickness from 30 microns to 1.5 mm. Sheet Lining of PVDF, ECTFE, FEP,MFA,PFA & PTFE. Sheet lining thickness from 1.5 mm to 3 mm.

PP lining is very low cost material and generally preferred in place of Rubber lining for solvent and Oxidants.
PVDF is a hard, tough and impermeable lining suitable for use with bromine, phosgene and other volatile toxic compounds. Its excellent resistance to abrasion makes it the lining of choice for abrasive & chemically aggressive slurries.
ECTFE is resistant to strong acids, organic solvents, chlorine and aqueous caustic. It is not stress cracked by any organic or alkaline fluids. It has extremely low penetration rate.
FEP / MFA / PFA / PTFE provides chemical resistance to virtually all commercially available chemical compound used in chemical process industry.

Anti Corrosive Lining And Coating


  Thermoplastic/Fluoropolymer Lined (PP/PVC/CPVC/PVDF) FRP Vessels & FRP Molded Vessels
Thermoplastic/Fluoropolymer Lined (PP/PVC/CPVC/PVDF) FRP Vessels & FRP Molded Vessels
We are manufacturing FRP and Dual laminated storage tanks for the storage of Chemicals, water and wastes. We can also offer storage tanks up to 150 M3 capacity. These tanks are offered with level indicator, ladder and top railing as per customer’s requirement.

We are also manufacturing FRP and dual laminated Reaction vessels, pressure
vessels and vacuum receivers for mixing, washing and filtration processes.
Reaction vessels will be offered with suitable lined agitator, gear box and electric motor. Pressure vessels and vacuum receivers can be designed to suit the operating pressure up to 10 kg/cm2 and for full vacuum services.

Advantages

  • Good Chemical and weather resistance
  • High Physical and Mechanical strength
  • Light in weight, hence easy to handle and install
  • Good insulating qualities



  FRP Vertical 100 KL Tank
EPP OFFERS DUAL LAMINATED/FRP TANKS FROM 1 KL TO 100 KL TANK IN VERTICAL FORM.

FRP Vertical 100 KL Tank


  PP and HDPE Pickling Tanks with Fume Scrubbing System
PP and HDPE Pickling Tanks with Fume Scrubbing System
EPP offers Pickling Tanks for steel industries for pickling process of M.S. and Stainless Steel coils/bars/pipes. These
tanks are manufactured from PP and HDPE.

Thermoplastic pickling tanks are offered with specially designed lip type Hood for fume collection from the sides of the tank. This kind of hood is suitable for the batch pickling operation for continuous pickling operation. Hood can be offered in top mounted and of any suitable shape like semi arch type or canopy type.

We also offer pickling tanks with suitable hood and fume scrubber with centrifugal exhaust fan, ducting network, stack or chimney and with thermoplastic re-circulation pump for scrubber with piping.

Advantages

•Good Chemical and Weather Resistance
•Light weight
•Good Insulating Qualities
•Easy Maintenance, Provides Less Down Time
•Easy to handle, Offers easy installation.



  Fume Scrubbing and Air pollution Control Systems
We offer complete solution to the hazardous fumes of the plant. We design, manufacture, supply, install and commission the scrubbing system. We offer packed bed scrubber which removes soluble gases like NOX, HCL, SO2/SO3, H2S, CL2 , Br2 , NH3. Applications include Chemical Plants, Sewage Treatment, Metal Finishing Operations, Pulp and Paper Mills.
Contaminants are removed on contact with counter current scrubbing liquid within the packed bed.

We offer Different type of Scrubbers like Venturi and Sieve Tray Scrubbers
for individual’s specific requirements, to remove soluble gases, fumes, dust,
solids and liquid particulate.

We also offers Centrifugal Exhaust Blower with different volumetric capacities and negative pressure as per client’s requirement along with the Gas duct and stack (Chimney) with fittings. EPP also offers various designs for Hoods to suite the Operating conditions.

Fume Scrubbing and Air pollution Control Systems


  Filament wound FRP Pipes and Fittings for Chemical Plant Applications
Filament wound FRP Pipes and Fittings for Chemical Plant Applications
EPP manufactures FRP/GRP pipes with a sophisticated CNC filament winding machine. Filament winding method with a specially designed winding angle pattern offers very
good physical and mechanical strength in Hoop and axial and in both the directions.

FRP Pipes are widely used in chemical process and other industries where highly corrosive chemicals are used. FRP pipes and fittings are manufactured with Isopthalic, Bisphenol, Vinyl Ester and Epoxy resins depends upon the
individual’s application.

FRP pipes and Fittings are available in wide range of sizes from 25 mm to 2500 mm with pressure rating from 2.5 kg/cm2 to 16 kg/cm2 and temperature resistance up to 100 ° C.

EPP offers PP and HDPE piping in wide range of sizes and pressure ratings. All types of fittings like bends
Tees, stub ends, flanges, blind flanges and reducers.

PP pipes are manufactured as per DIN 8077/78. PP pipes, fittings and valves can be used for transport of aggressive media up to 80 – 90 ° C, hot and cold water supply and for suction and exhaust ducts.

HDPE pipes are IS 4984 / 1995. HDPE pipes, fittings and valves can be used for the transport of aggressive media up to 60° C, drainage system, for water treatment plants and for cooling water system.



  Filters
EPP is having a long experience in designing and manufacturing different type of filters for various applications in Industries like Pharmaceutical , Dyes and Intermediates, Fertilizers, Chemicals, Food
Processing and Petrochemicals. EPP offers Nutsche filters, Disc Filters and Cartridge filters.

Nutsche Filter

This is one of the simplest batch type filter. It’s a dish end type of tank with a filter plate fitted or bolted inside with flanges having a cloth as filter media. Filter plate is perforated to pass the filtrate.

The slurry fed into the filter vessel is separated into filtrate and the residue in the form of cake on the filter cloth which can be removed manually. The filter can be offered up to operating vacuum of 720 mm of Hg.

Disc Filter

The term Disc Filter is applied to the assemblies of Filter discs that
is made up of PP or PVDF andsealed into pressure case. Widely used for polishing of beverages, plating solution and other low
viscosity liquids containing small quantity ofsuspended matter. Disc filters are almost always operated as pressure filters. In the
design of sparkler filter, both sides of each plate are used as filtering surfaces having paper or other media clamped against
them. Pressure filter can be offered up to operating pressure of 6 kg/cm2. Disc filters can be offered into various sizes to suit the fluid flow and particle loading in the fluids. Disc filters will be offered with recirculation pump, and the total assembly is mounted on trolley to mobilize the filter in plant/factory.

Filters


  Cooling Towers
Cooling Towers
EPP’s Packaged towers are in FRP Counter Flow Designs to achieve Optimum performance & optimal heat transfer.CASING of structurally strong FRP materials to with stand various forces and Impacts.

FILLS AND DRIFT ELIMINATOR are of Rigid PVC Honey comb design ensures max heat transfer.

WATER DISTRIBUTION SYSTEM is of Stationary Type with branch pipes & PP spray nozzles for Uniform distribution through out the Fill area.

FAN is of axial flow type made of cast AL. Alloy / FRP Bladed and is directly coupled
to Electric motor which Saves from perennial headache of V-Belt / Gear Drive.
FAN DRIVE MOTOR is TE, IP-55 weather proof, Class F insulation.
INSPECTION / ACCESS WINDOW is provided for Maintenance and periodical
checking of various Components of the Cooling Tower without Disturbing the normal
working of the Cooling Tower.

INDUCED DRAFT CROSS FLOW / COUNTER FLOW COOLING TOWERS

EPP offers Counter Flow / Cross Flow Wooden Cooling Towers in Single / Double Airflow type. The unique features of our Cooling Tower. Frame Work: Structural framework is of treated timber. Structural connection is made with Galvanised Bolts.
Casing & Louvres :Corrugated Asbestos Cement Sheet / FRP Water Distribution : Hot water basin with splash boxes made up of Marine Plywood (Cross Flow Design)/ Galvanized Piping / FRP Troughing (Counter Flow Design).
Fills : Fills are made of TREATED TIMBER (Splash Bars) / PVC V Bars for cross flow design and Rigid PVC Honey Comb type for counter flow design.
Fill Support : Fill Support of GRP / SS wire mesh. Drift Ekiminator Treated Timber / PVC (2 Pass / Haringbone Type) for Cross Flow Towers and Rigid PVC Honey Comb Type for Counter Flow Types. Mechanical Equipment : Consists of Fan (Aluminum Alloy / FRP Bladed), TEFC IP 55 enclosure drive motors, galvanized tubular shafts for geared driven fans and Galvanized Base Frame.



  FRP Gratings/Cable Trays and FRP Custom Fabrication
We are manufacturing FRP grating by molding process which offers Unmatched resistance against corrosion, impact resistance and UV
protection.

FRP grating provides excellent corrosion resistance with strength, safety, and longer service where conventional steel gratings rapidly corrode in chemical environment. Due to light weight in comparison with steel FRP gratings are very easy to install.

Typical Application of FRP Gratings
* Floorings * Trench Covers * Platforms * Walkways * Stairway


Key Features of FRP Gratings:

* Corrosion resistant and fire retardant * Impact Resistance
* Non conductive *Strong and Light weight * Easy to Install

We are fabricating and molding the items as per customer’s Specifications and requirement. We can offer new products to Customer’s satisfaction by maintaining the special requirement Of physical and mechanical properties, chemical resistance and Dimensional tolerances. We are manufacturing machine covers, wind mill tips, electric pole, etc. as per customer’s requirement.

FRP Gratings/Cable Trays and FRP Custom  Fabrication


  PP Droplet Separator / Mist Eliminator
PP Droplet Separator / Mist Eliminator
We design and manufacture Droplet Separator/Mist Eliminator to provide the maximum possible improvement of exhaust
Emission. It can be manufactured from PP,FRP,SS 304,SS 316 & SS 316 L material of construction.

In case if gas flow contains particles that can cause build up or Clogging, adequate flusing system is required, to identify any
Problem & to check the performance of droplet separator, Correct information of process data & operating conditions Should be provided during the design stage.



  Natural Draft (Atmospheric) Spray Towers
EPP Manufactures Spray type Cooling Towers in treated timber / FRP
Construction, with unique features:

* Electrical Energy saving Since it operates without Fan, leading to handsome
payback period of initial investment in 12 to 15 months
* Zero Maintenance and Choke Up, since it operates without fills.
* Ideal for Hard / Poor quality water.
* MS Structure (Galvanized / Epoxy coated) and FRP Lovers
* FRP Lovers are connected to MS Structure with Nylon nuts & bolts.

Water Distribution is through GI / PP piping and PP Nozzles.

Natural Draft (Atmospheric) Spray Towers


  Teflon lined pipes/ Fittings And Valves
Teflon lined pipes/ Fittings And Valves
Operating Conditions : Temperature : 50 °C to 260 ° C
Pressure : Full vacuum to 30 kg/cm2
Our Products are used where highly corrosive chemicals are handled, where purity Is critical & frequently replacement of pipes
is difficult as in the Following Industries
Pharmaceuticals Industry » Fine Chemical Industry Inorganic Chemical Inds.
Organic Chemical Inds. » Food Industry »Petrochemical Industry
Dyestuff & Pigment Industry Ore Treatment Industry Water Treatment Industry
Effluent Treatment Industry

Our other Products


PVDF / Teflon Heat Exchangers & condensers.
PVDF /FRP, PTFE / FRP Equipment & System
Spares for Glass Lined Vessels like Flush Bottom, Manhole Cover, Protection Ring etc. in Teflon lined Construction.






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