Essen Aluminium
Castings

Essen Aluminum is a well reckoned name in the castings industry engaged in manufacturing, exporting and supplying of a range of aluminum and copper castings. Each of products are thoroughly tested and manufactured as per ASTM, IS and BS standards. This has won us the ISO certification and added credibility to our name. The assortment of castings that we present include the following:


Aluminum Castings
Aluminum Castings
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The range of our aluminium castings are manufactured from certified ingot metals that are available in different weights ranging from a fraction of a kilogram to 100 kgs single piece. All of these confirm to BSS LM series, DIN, ASTM as well as Indian standards. Our company presents pressure tight castings that have a fine surface finish. In addition, we also perform heat treatment on castings that can be availed on request with certificates and charts if required. The assortment of our aluminum castings are cast under high pressure with the help of squeeze castings for casting in sand and permanent molds.



Copper Based Alloy Castings
Copper Based Alloy Castings

Presenting copper based alloy castings that can be produced in different alloys such as:
  • Gunmetal
  • Phosphor bronze
  • Aluminium bronze
  • Manganese bronze
  • Cupro-nickels

All of our castings are in confirmation with IS, BS:1400, DIN and ASTM standards. The range of our castings include the following:
  • Bushings
  • Sleeves
  • Gear blanks
  • Impellers
  • Valves

All of these are extensively used in industries like pump, mining, and general engineering and can be made so as to withstand pressure.



Centrifugal Castings
Centrifugal Castings

We present centrifugal castings having a dense grain structure as well as those that are free from porosity. We have expertise in making liners, sleeves, wear ring materials or any other centrifugal part out of aluminum. Our castings can be availed in castings in diameter upto 25 inches and 4 inches thick and weighs upto 125 kgs. The different metals that are poured for these castings are:
  • Phosphor bronze
  • Gunmetal
  • Cupro-nickels



Gravity Die Castings
Gravity Die Castings

With our latest technological know how and years of experience, we are the manufacturers of high quality gravity die casting components. Gravity Die Castings is suitable for mass production and for fully mechanized casting.



Sand Casting
Sand Casting

Sand Castings are used to make large parts and components. We have the expertise to handle the casting of sand moulds that are used to fabricate products and components of challenging complexities.



Investment Casting
Investment Casting

All popular metal alloys can be poured into the Investment Casting Process. This gives your project the most versatile design flexibility and invariably, superior strength and wear-resistance. Therefore, the design freedom in the investment casting process is very high compared to die casting, forgings, machined components, brazed or welded assemblies, sand castings, and powered metal.

A benefit of the investment metal casting process, “Near Net-Shape,” reduces the amount of metal casting material waste and labor costs. The near-net shape objective provides engineers finished components, non-machined net shapes, or difficult-to-machine alloys with a direct and efficient route to the manufacturer. These alloys also provide unidirectional properties, material conservation, and are energy saving.



Precision Casting
Precision Casting

We emphasize dimensional precision castings, surface finishes, exact material specifications, and part or full elimination of machining and finishing operations.

This process reduces scrap rate due to a higher-integrity, closer-to-tolerance parts, and promotes longer tool life in any machine operation due to a lower inclusion of minimal casting defects, design flexibility, or the ability to combine two parts into one casting. Tolerances of +/- 0.15 mm per every 25 mm is the standard.



Stainless Steel Casting
Stainless Steel  Casting

We manufacture stainless steel castings confirming to various International as well as Indian Standards for various types of engineering items for machinery used in various applications. Made of stainless steel, they have high performance level.




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