Estovir Technologies
PCB Mounting Line
Line
Wave Soldering Machine WSM 300
Line
Free Flow Conveyors
Line
Wave Soldering Machine WSM 200
Line
Flat Belt Conveyors
Line
Automatic Dip Soldering Machine
Line
Foam Fluxer With Pre Header
Line
Roller Conveyors
Line
Wire Processing Machines
Line
Pre Forming Machine
Line
Static Control And Antistatic Products
Line
Production Tools
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PCB Mounting Line, Conveyors & Soldering Machines

We are one of the leading names that are engaged in manufacturing and exporting an exhaustive range of PCB machines, assembly machines and systems. These machines and systems are designed using latest technology and are widely used in industries like electronic and electrical automation, telecommunication, automobile and pharmaceuticals. Offered in several models and specifications to choose from, these machines are offered to our clients in standard and customized forms.


In our range, we offer:

PCB Mounting Line

PCB Mounting Line
We manufacture PCB mounting line for Printed Circuit Board (PCB) that used in electronic assemblies. These are available with and without carriers. These PCB mounting line have modular design and are quick & easy to assemble. Moreover, integration to on-line process equipment such as packing, wave soldering, cutting etc., is easy with our PCB conveyors.

Application Areas:

  • PCB Assembly
  • Packaging Lines

Some of the features are:

  • Table top design, with manual PCB movement.
  • Collapsible & modular design for easy transportation.
  • Width adjustment to accommodate 25mm to 350mm PCB's.
  • Specially designed aluminum profile for smooth transport.
  • Expandable in modules of 1830mm.
  • Angle adjustable in steps of 8, 9 and 10 degrees 
Request for specifications and quotation
Wave Soldering Machine WSM 300

Model: WSM 300


We are instrumental in designing and fabricating a cutting edge range of wave soldering machines that is efficiently designed for ascertaining low power consumption. Provided with independent controllers for easy maintenance, these wave soldering machines are offered to our clients in standard and customized specifications.



Wave Soldering Machine WSM 300
Large View

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Free Flow Conveyors

Free Flow Conveyors
We offer free flowing conveyors for on-line assembly and testing applications. This consists of chain with plastic rollers to carry the products on suitable pallets, which can be stopped at assembly stations, where the assembly and / or testing operation is carried without stopping the conveyor. This ensures high productivity as the operator has not to physically remove the job and can concentrate on the assembly work.

Highlights:

  • Triple Chain (Triplex) design
  • Ease of Process Integration by Electrical Power Systems along the Assembly Line for Soak and Testing Flexibility in Layout by use of Modular Design
  • Specially designed aluminum profile for track and ground supports

Application Areas
:

  • Assembly and testing lines for: Television, Audio, Video, Computers, White goods

Accessories
:

  • Stoppers
  • Pop-Up units
  • Lifters
  • Cross Transfers
  • Corner Transfers
  • Instrument Rack
  • Instruction Sheet & Bin Supports
  • Current Collectors, etc
Request for specifications and quotation
Wave Soldering Machine WSM 200

Model: WSM 200


Available with us, are wave soldering machines that cater to the production demands of the electronics industry. These machines are stringently quality tested on the parameters of performance, operational fluency and construction specifications. We also customize these wave soldering machines to meet the specific requirements of our valued clients.




Specifications:




WSM 200 (Single Wave)
General
Power Supply
220 V AC, 50 Hz , 1 Ph., 20 Amp




Dimensions in mm (incl Conv. Size)
L-2900 W-850 H-1100




Weight (without solder)
180 Kg.




Construction
Table Top Model
Solder Bath
Wave Width
200 mm




Solder Bath Cap
110 Kg




Max Wave Height
0-8 mm




Warm Up Time (Aprox)
60 min




Solder Bath Power
2.4 KW
Flux Tank
Flux Capacity
3 Itrs




Air Consumption
3.5 cfm at 30 psi
Conveyor
Conveyor Speed
0-2.5 M/min




Conveyor Angle
5, 6, 7 degree in steps
Pre-Heater
Pre Heater Length
800 mm




Pre Heater Power
2.0 KW


Wave Soldering Machine WSM 200
Large View

Request for specifications and quotation
Flat Belt Conveyors

Flat Belt Conveyors
We offer versatile range of powered flat belt conveyors that are suitable to be built in a variety of configuration. These can be configured to convey a wide variety of regular & irregular shaped products and varying from light to medium loads.

Accessories
:

  • Working platforms/tables,
  • Tube Light Fittings,
  • Instrument Racks, Instruction Sheet holder,
  • Foot Rests, Bin Supports, etc.,

Features
:

  • Modular design for fast and convenient assembly
  • Specially designed aluminum profile for track and ground supports
  • Range of Belt type for different applications
  • Available in a variety of configurations

Application Areas
:

  • Electronic Products
  • Assembly Wiring
  • Harness Food
  • Processing
  • Packaging & Warehousing
  • Auto component assembly
Request for specifications and quotation
Automatic Dip Soldering Machine

Model: DIP 905


We have in store for our clients, a wide range of automatic dip-soldering machines that is specially designed for single /double/PTH/multilayered PCB machines. Provided with digital temperature controller for controlled motorized movement of PCB into the solder bath, these machines are the cost effective replacements for PCB soldering. These machines are integrated with electronic timer for setting dwell time (solder time) and have easy Mechanical adjustments for depth setting.


The working of these machines is mentioned below:


  • PCB is lowered into the bath through motorized movement

  • This action continues till the solder side of the PCB touches the solder

  • After this, the movement stops to preset the time on the timer to enable the dwell time

  • After the set time the movement resumes with the controlled cam movement

  • This effects a perfect peel back and brings the PCB back to the home position



Automatic Dip Soldering Machine
Large View

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Foam Fluxer With Pre Header
Large View

Foam Fluxer With Pre Header

Model: FFP 915


We present to our clients, a wide range of foam fluxer with pre- heaters that is used for fluxing and pre-heating the PCB before dip soldering. Suitable for compatibility with Model DIP 905, these foam fluxers are provided with the following components:


  • Plastic foaming tube

  • Digital temperature controller for preheater

  • Independent flow control valve for air knife and fluxer

  • One touch pneumatic fittings for external air supply

  • Manual carrier movement on conveyor rails


Below mentioned is the working of these machines:


  • Foam fluxer applies a uniform layer of flux to the PCB through a foaming tube

  • Air knife smoothens up the flux, and removes the excess flux

  • Pre-heater activates the flux and prepares the assembly for soldering


Request for specifications and quotation
Roller Conveyors
We offer roller conveyors that are used for transferring packed items of varying sizes. These conveyors can be powered through chain drive / drum motor / gravity type.

Features:
  • They can be of Accumulating or Non-Accumulating, Linear or curved.
  • Modular design for fast and convenient assembly
  • MS or SS Rollers
  • Also available - 90° Curve Tapered Rollers to ensure smooth flow

Application Areas
:

  • Packaging Line
  • Assembly & Testing
  • Warehousing

Accessories
:

  • Deflectors, Pop-Up units for assembly lines
  • Cross transfer for perpendicular transfer Lifters
  • Spur to merge loads in to main streams
  • Stoppers (Pneumatic / Electro-pneumatic)

Roller Conveyors

Request for specifications and quotation
Wire Processing Machines

Wire Processing Machines
Wire Stripping cum Twisting Machine:
(Model AWZ460)

Highlights:


  • For stripping the insulation of round cables and twisting the strands (of multi strand wires), simultaneously.
  • Inserting the wire in the collet and withdrawing it completes the operation.
  • Simple and fast change over from one wire diameter to another is done by changing the collet according to the wire diameter.
  • Easy adjustment of stripping length.
  • Nick free stripping as the tool does not touch the conductor.
  • Special grade tool steel blade
  • High quality motor, rated for continues & uninterrupted operation.

Technical Details:


Dimension (Ixwxh)
250 x 130 x 180 mm
Weight
4 .OKg
Power
220V AC,50Hz, 50W
Wire Diameter
1.2 mm to 3.5 mm
Stripping Length
3.0 mm to 25.0 mm ,
Collet Sizes available
From 1.4 to 6.0mm in steps of 0.1 mm
Standard Accessories
Collets : 4 no




Spare Spring : 5 no




Spare Tool Bit : 1 no.




Tool Kit

Automatic Wire Sizing Machine
Model AWS540

Highlights:


  • Suitable for cut to length applications.
  • Ideal for round and flat cables, sleeves, shrink tubings etc.
  • Optional feed guides for flat cables.
  • Wire fed through guides and feed rollers.
  • Length measurement through closed loop circuit with encoder feed back.
  • Special grade tool steel cutting blades.
  • Wire spool holder and de-reeler for drag free feed to the machine.
  • Capability of feeding three wires at a time to increase output

Technical Details:


Dimension (Ixwxh)
420 x 320 x 360 mm
Weight
24Kg
Power
220VAC,50Hz, 100W
Wire Diameter
1.0 mm to 3.5 mm
Length Setting
Min 10mm Max 9999mm
Time (T) for cutting length (L mm)
T = (L/132 1) Sec
Output per hour for length L
3600 / T
Cutting Tolerance
/- 2.0 mm

Request for specifications and quotation
Pre Forming Machine
We are known for our range of pre-forming machines. These machines deliver optimum performance and the range includes:

Automatic Cut & Bend Machine for Axials:
(Model UAP 850)

  • Suitable for Tape Components
  • Strain Free forming
  • Optional Vertical Configuration attachment

Dimension (lxwxh)
330x160x175 mm
Weight
10 Kg
Power
220 V AC, 50Hz, 100W

Jumper Link Making Machine:
(Model JMP680)

Highlights:

  • Automatic operation
  • Step-less adjustment of pitch.
  • Easy adjustments & maintenance.

Dimension (I x w x h)
330 x 360 x 400 mm
Weight
35 Kg
Power
220VAC,50Hz, 100W
Output
7500 pcs/hour

Universal Manual Preformer
:
(Model UMP870)

Highlights:

  • Manual Operation.
  • Versatile machine with variety of tooling options
  • Suitable for loose axial and radial components.
  • Easy adjustments.
  • Hardened steel toolings
  • Ideal for low to medium volume production.

Dimension (I x w x h)
165x105x110 mm
Weight
1.2 Kg

IC Lead Straightener
:

Highlights:

  • Table top tool for straightening DIP, IC leads.
  • Manual Operation.
  • Straightened leads speeds up insertion rates.
  • Provision of ESD grounding for sensitive components.
  • Maintenance free operation.
  • Suitable for loose axial and radial components.
  • Easy adjustments.
  • Hardened steel tooling
  • Ideal for low to medium

Model
Spacing
EC 31
0.300" (07.62mm)
EC 32
0.400" (10.06mm)
EC 33
0.600" (15.24mm)
EC 34
0.750" (19.05mm)

Pneumatic Lead Cutter:
(Model LCP215)

Highlights:

  • Post solder PCB lead cutter.
  • Light weight & compact size
  • Reduces operator fatigue.
  • Cutting blade of high-grade tool steel.

Pre Forming Machine

Request for specifications and quotation
Static Control And Antistatic Products

Static Control And Antistatic Products
We manufacture a wide range of static control and anti-static products that at par with international quality standard. Use of modern European technology makes our anti-static products world class. Moreover, we have a well equipped electronic laboratory setup for conducting tests on the anti static properties of various products we make, thus assuring deliverance par excellence.

The different types of anti-static products we offer are:

  • Wrist / Heel Strap
  • Conductive/ Anti-static / Static / Shielding Bags
  • Wrist / Strap Tester
  • Footwear Tester
  • Surface Resistivity Meter
  • Static Charge Meter
  • Electrostatic Alarm
  • Static Eliminator – Ionizer
Request for specifications and quotation
Production Tools
We offer different types of production tools have are precisely manufactured to deliver optimum performance. The different types of production tools we offer are:

Temperature Control Soldering Station:

Highlights:

  • Available both with digital Display and without display models.
  • Normal and ESD safe models available for different working needs.
  • 220V AC mains operated
  • High efficiency, Japanese long life ceramic heater 24 V, 60W
  • Wide variety of long life tips, to choose from.
  • Zero voltage switching ensures low noise and greater protection to components.
  • Temperature range form 200 to 500 deg C.
Solder Pot:

Highlights
:

  • Meant for tinning of component leads, wire ends and PCB's.
  • Digital Temperature controller with Display.
  • Separate housings for solder Pot and controller.
  • MCB protection for short circuit and overload.

PCB Storage Rack
:
(Model PSR 450)

Highlights
:

  • Ideal for storing pre-soldered mounted PCB's.
  • May be used for post soldering storage also
  • Adjustable as per PCB size
  • Stackable

Flux Density Controller:

(Model FDC079)

Highlights:


  • Automatic Control of Flux Density in Fluxer Unit of the Wave soldering machine.
  • Retrofitting to any other wave soldering machine possible.
  • Suitable for no-clean and RMA flux.
  • Digital display indicating the desired density to be maintained
  • Micro-controller based circuit design.
  • Magnetically coupled pumps used.
  • Low/High Flux level alarm switch for safety.
  • Continues recycling of flux in flux-tank for constant density monitoring.
  • Continues monitoring of density by specific gravity probe and sensors.
  • High Grade SS used for the tanks.

CCD Visual Inspection System
:

Highlights:

  • CCD Camera with USB interface, designed for use with microscope
  • Images enlarged through microscope, can be seen, edited & measured on your PC.
  • Image capturing and measurement software provided as standard accessory.
  • The CCD camera is equipped with relay lens to fit to any microscopes photo-tube or eyepiece tube of 23mm or 30mm ID.

Production Tools

Request for specifications and quotation


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