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Forming Machine
Extruder & Grinders
Agglomerator
Thermoforming Dies
Crusher
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Industrial Plant
Leveraging on our industrial expertise and the backing of an adept team, we are offering our clients with a wide range of industrial plants. These industrial plants are designed in accordance with the latest technology and are offered in varied specifications to choose from. We also undertake designing, fabrication and installation service of these plants as per the specifications laid down by our clients.
| PET Monofilament Extrusion Plant
We have in store for our clients, a quality assured range of PET monofilament extrusion plant that is fitted with extruder, screen changer, die with die head, quenching tank, godet unit, orientation unit and control panel. Assuring optimum performance and precision in output, these plants are widely used in fishing nets, racquet string, toothbrushes, industrial brushes, ropes, net, filtration screens, zippers, hose reinforcements and other agriculture and horticulture applications.
The crucial details of these plants are as follows:
| Accessories/ Parts and their specifications | -
Extruder -
Screen Changer -
Die with Die Head - Die Head: Downward cross head type die head - Die Nos.: One hard chrome-plated & suitable for max 400 lines - Heating Zone: 2 Nos. - Heating Load: 6 KW
- Tank Material: SS Sheet - Tank Size: 750 mm x 650 mm x 1.5 Meter Long
- No. of Godet Rollers: 5 Godet Rollers - Material of Rollers: MS hard-chrome plated - Size of Godet Rollers: 240 mm die x 600 mm Length - Pressure Rollers: Two rubberized pressure rollers each at first and last godet rolls - Pressure System: Spring tension control pressure system - Godet drive: Godet are driven by chain & sprocket arrangement with reduction gear and 3 HP AC Motor with inverter drive
- Tank Size: 14 Feet length - Heaters: 9 Nos. Water heaters (Each of 3 KW) - Heating loads: 27 KW - Tank Material: SS Sheet
| | Technical Specifications | -
Screw / Barrel: EN 41B, Gas Nitrated -
Hardness: 65 RC -
L/D ratio: 28:1 -
Max. Output: 100 Kgs/ Hr -
Screw Type: Barrier type with special mixing zone -
Barrel Cooling: Jacketed water cooling on feeding zone -
Hopper: 50 Kg capacity with sight glass, emptying chute, shut off slide & lid -
Type of Barrel Heaters Ceramic Band Heaters with digital temperature controllers -
Drive: 40 HP AC Motor with Inverter Drive -
Heating Load: 30 kW |
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Box Strapping Plant
We are instrumental in offering our clients with a wide range of box strapping extrusion plants for PET that are of 90 mm. These plants are specially designed to meet the packaging requirements of various processing industries. These plants are integrated with extruders, screen changers, die with die heads and quenching tanks and various units like godet unit, orientation unit, embossing unit, stabilizing unit, printing unit, control panel, water removal unit, hot air unit, counting unit and winding unit. All these work in sync with each other to efficiently meet the exact requirements of our clients.
Take-Off Unit The take-off unit is fabricated of M.S. Profile having a total height of 12 fts. It has 2x850mm nip rolls with manual clamping arrangement with bearing reduction gearbox, D.C. motor (1/2 H.P.) Flattening board and Irish ring. Control Panel Consisting of 6xPID Temp. Controller, Ammetors, thermocouples, on/off switch for the entire cabinet, starter for the blower will be provided. D.C. Drive of 1/2 H.P. for Nip Roller and Winder. | 
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| Recycling Plant
We are offering our clients with a highly functional range of recycling plant that is used for plastic reprocessing in process industries. These plants are robust in design and are specially designed for reprocessing of LDPE, HDPE, PP, PS, HIPS, ABS, Nylon, PET, PVC material and other plastic waste material containing high moisture level. These plants are integrated with various accessories like drive gear unit, ac motor, screw barrel, palletizer cutter, control panel, die & blades and AC drive for speed control.
Applications:
| Pharmaceuticals | Cosmetics | Food Products | General | | Ampoules & Vials Trays | Soap Boxes | Jams and Pickles | Stationery Industry | | Ointment Tubes | Lipstick Trays | Frozen Meat | Household General Products | | Hospital Products | Nail Polish | Fish or Poultry | Toys and Games | | Boxes, Cartons etc. | Mascara & Perfumes | Mithai and Snack Boxes | Audio/Video Equipment | |
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Tyre Recycling Plant
Our industrial experience of 16 years enables us in manufacturing and exporting a precision engineered range of tire recycling plants. These plants are designed using quality components and are available for our clients in standard and customized specifications to choose from.
Salient Features: - Easy Changeover of the Moulds
- Plug Assist arrangement for Deep Draw Articles
- Size reducing frames available
- Robust machine with "Powder Coated Structure”
- Refrigerator inner liners and doors in HIPS
- Bathroom and Kitchen Cabinets
- Bath Tubs, Deep Sinks and Sanitary Wares in Acrylic
- Briefcase and Suitcase Shells in ABS
- Tube Light Panels, Street Lamps, Lamp Sheds
- Industrial Trays for Material Handling
- Automobile Products like Dash Boards, Door Panels
- Truck Liners, Bumpers, Stepney Covers
- Cable Joints for Underground Cables
- Glow Signs and Large Signages for Advertisement
- 3D Posters for Outdoor Advertisement
- Toy Cars Structure for Children
- Decorative Doors and Panels
Technical Specifications:
| Effective Forming Area | Upto 2,000 X 2000 MM | | Maximum Draw | 500 MM | | Output | 10 to 60 Cycles / Hr | | Material | HDPE / ABS / HIPS / Acryic / PP / PC | | Thickness | 2 mm to 10 mm |
The functions of the components of these plants are as follows:
| Components | Function | | Tire cutter | Used to cut off the inner ring of tires | | Wire bead extractor | Used to mechanically pull out the bead of a tire under ambient temperature; the purpose is to protect the blades in other machines in the whole processing system | | Tire crusher | Used to crush tires into blocks of 50 X 50 mm for further processing | | Secondary Rubber Shredder | Used to smash 50 X 50 mm rubber processed by tire crusher into 6-12 mm rubber grain at ambient temperature | | Steel Wire Magnetic separator | To separate steel wire from the rubber grains | | Fine Rubber Shredder | To smash 6-12 mm rubber processed by tire crusher into 1- 4 mm rubber crumb at ambient temperature | | Pulverizer | To granulate rubber crumb of 5 -15 mesh free of steel and other impurity into 40-120 mesh fine rubber crumb | | Dust Remover | Separate fiber from rubber grains and divide the grains 40-120 meshes into thick and thin groups | |
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| Sutali Plant
We are offering our clients with a robustly constructed range of sutali extrusion plant that is provided with 65 mm synthetic string and T die for carrying out effective extrusion process. These plants are widely used in engineering, construction and process industries and are available for our clients in standard and customized specifications.
Some of the specifications of the components of these plants are as follows:
| Components | Specifications | | Extruder | -
Screw / Barrel: EN 41B, Gas Nitrated -
Hardness: 65 RC -
L/d ratio: 24:1 -
Max. Output: 50 Kgs/ Hr -
Screw Type: Barrier type with special mixing zone -
Barrel Cooling: Jacketed water cooling on feeding zone -
Hopper: 50 Kg capacity with sight glass, emptying chute, shut off slide & lid -
Type of barrel heaters ceramic band heaters with digital temperature controllers -
Drive: 20 HP AC motor with inverter drive | | Screen Changer | | | T Die | Suitable for synthetic String or Sutali of 24” size | | Quenching Tank | | | Godet Unit | 2 Godet Rollers of MS with hard chrome plating & one set of rubber rollers with embossing roller | | Cheese Winder | 18 station cheese winder driven by individual torque motor with controller | | Control Panel | Uniquely designed control panel with powder coated body, temperature controllers, MCB & AC frequency drives, ammeter, contactors, & standard code of wiring | | Slitting Device | | | AC Frequency Drive | Programmable variable speed AC drive suitable for efficient & trouble free control | |
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Air Bubble Film Plant
We are offering our clients with a wide range of air bubble film plant that is used for 10 mm (L) X 4 mm (H) air bubbles having gap of 1.5 mm to 1.52 mm. These of 1,500 mm wide plants are made using quality components of the following make:
- Drive Lenze, USA
- Contactors GE
- Push Buttons Technique / Rass
- MCB Protec (Telemechanic)
- Connectors El Max
- Ampere & Volt Meter Meco / Beemet
- Heaters Excel
- Gearbox Sudarshan Gears / Anand
The specifications of these plants are as follows:
| Components | Specifications | | Extruder (90 mm) | Material (Screw / Barrel): EN 41B, Gas Nitrated Hardness: 65 RC L/d ratio: 30:1 Max. Output: 125 Kgs/ Hr Screw Type: Barrier type with special mixing zone Barrel Cooling: Jacketed water cooling on feeding zone Hopper: 50 Kg capacity with sight glass, emptying chute, shut off slide & lid Type of Barrel Heaters: Ceramic band heaters with digital temperature controllers | | Screen Changer (Manual) |
| | T Die (Double Lip) | Die lip width: 1,600 mm Die Material: High-grade hot work alloy steel Flow surface: Hardened, hard chrome plated and polished to mirror finish and completely flash chrome plated | | Edge Trimming |
| | Turret Winder |
| | Control Panel |
| | Forming Unit | Vacuum forming roller, Silicon cooling roller, Guide Roll, Steel cooling roller, Vacuum Pump | | Motors | | |
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| Pulverizer
We are a trusted name in the manufacturing and exporting of a precision engineered range of pulverizers that are used for crushing and grinding purposes. These pulverizers are operated through feeding by hopper and are used for making 30 to 40 mesh powder for output of 40 to 50 kg in an hour. These pulverizers are fitted with the following: |
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Rotary Pelletizer
Our clients can avail from u, a robustly constructed range of rotary pelletizers that is used for packaging purposes of product in pellet form. Obtainable in model EP/FST 230, these rotary pelletizers are provided with one set of forming, sealing & cutting tool and chilling plants for carrying out the packaging activities. These use different types of packaging material like Rigid Bottom Webs (PVC, HIPS or any other thermo formable material), flexible bottom webs (PP/PE, PA/PE) and top webs (lacquer coated paper/ foil or any other suitable laminate to seal with the bottom web). These rotary pelletizers are highly reckoned among our clients for its suitability for both rigid and flexible packing. These pelletizers find wide application in the following areas: -
Consumer durables like toys, tooth brushes, adhesive tubes, and toiletries -
Precision engineering goods like bearings, drill bits, watches and electronic components -
Pharmaceutical products like ampoules, vials, ointment tubes, tablets & capsules -
Medical disposables like syringes, needles, scalp-vein sets and IV sets -
Food products like confectionaries, portion packs of jam, honey, and margarine |
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| Pet Bottles Washing & Recycling Plant
We have in store for our clients, a wide range of pet bottles washing & recycling plant that is designed for washing, drying and recycling operations of pet bottles. These plants are operated on the total power of 55 HP - 75 HP and also give an output of 800-kg/hr. The water consumption of these plants is 1,000 liters/hr, which can be reused after treatment. These plants are ideal for installation at an area of 1000 m2 and require four persons to operate them. |
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Flat Bed Blister Packing Machine
Available with us, is a high performing range of flat bed blister packing machines that are compact in construction and thus require less floor space. These machines are designed for making blister packs and are widely used for packaging in varied industries like pharmaceuticals, consumer goods and engineering components. |
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| Extrusion Plant
We bring forth for our clients, a quality assured range of extrusion plant for profiles that is robustly constructed from hollow box section and steel plate that can withstand continuous use under production conditions. These plants are primed and painted for assuring a hardwearing oil and heat resistant finish. Operating on the power of 60 KW, these plants deliver an output of 150 KG/Hr (which depends on pipe Dia, wall thickness, and raw material properties).
These plants are fitted with the following components, the specifications of which are also mentioned:
| Components | Specifications and Functions | | Extruder | | | Barrel | -
Manufactured from high-grade steel alloy (EN-41B), nitride hardened for wear resistance -
Available in square end flange -
Includes breaker plates with recess for screen pack | | Screw | -
Manufactured from high-grade steel alloy (EN-41B) -
Nitride hardened for wear resistance, ground and highly polished -
Screw of design barrier type with mixing zone | | Gear Box | -
Heavy-duty gearbox featuring double reduction, parallel shaft & helical gears -
All taper roller bearings and gear trains are immersed in lubricating oil -
Transmission by V-belts, giving standard screw speed range of 10-60 rpm or, with change pulleys, tailored to speed/torque requirements | | Thrust pack Assembly | -
Inbuilt thrust pack mounted on the gearbox -
Housing spherical roller thrust bearing designed to withstand the thrust generated by the extruder screw -
Complete with the oil seals to retain the lubrication fed by the gearbox | | Feed Throat | | | Hopper | | | Barrel Heating | | | Barrel Cooling Zone | -
Feed section cooled by water circulation through a jacket and all other will be cooled by air blowers (0.317 KW per zone) -
Temp control: Temperature of each zone is controlled by digital temperature controller -
Additional instruments are included for head and die control, wired to heater sockets and include two thermocouples, making a total of 5 temperature control zones | |
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Washing Plant
Owing to the proficiency of our personnel, we are capable of manufacturing a high speed range of washing plants that is designed to conduct washing functions of the product. These plants can be manually operated or automatic and are offered to our clients in standard and customized specifications. |
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| Extrusion Lamination Coating Plant
Our engineering expertise lies in the designing and manufacturing of a wide range of extrusion lamination coating plants that are used for lamination purposes. These plants are integrated with pneumatic web guide, edge trimming, surface winders, mechanical substrate unwinders, control panel and many other components that help in a streamlined operation of the plant. The plant is fitted with components of the following makes:
- Drive Lenze, USA
- Contactors GE
- Push Buttons Technique / Rass
- MCB Protec (Telemechanic)
- Connectors El Max
- Ampere & Volt Meter Meco / Beemet
- Heaters Excel
- Gearbox Sudarshan Gears / Anand
The other components of these plants and their specifications are as follows:
| Components | Specifications | | Extruder (90 mm) | -
Material (Screw / Barrel): EN 41B, Gas Nitrated -
Hardness: 65 RC -
L/d ratio: 24:1 -
Max. Output: 150 Kgs/ Hr -
Extruder: 30 HP AC -
Screw Type: Barrier type with special mixing zone -
Barrel Cooling: Jacketed water cooling on feeding zone -
Hopper: 50 Kg capacity with sight glass, emptying chute, shut off slide & lid -
Type of Barrel Heaters Ceramic Band Heaters with digital temperature controllers | | Screen Changer (Cross Head type) | | | T Die | -
Die lip width: 2,200 mm -
Die Material: high-grade hot work alloy steel -
Flow surface: hardened, hard chrome plated and polished to mirror finish and completely flash chrome plated | | Laminator Unit | | | Gearbox | | | Drives (AC Variable Frequency) | -
Extruder: 30 HP AC -
Laminator: 7.5 HP AC -
Winder: 3 HP AC -
Un Winder 2 HP AC | |
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