DAQ, SPC & Quality related Application Software

The Machine History and Breakdown Entry & Analysis Software are used to maintain machine history card & preventive maintenance details, line, plant, and location wise. It also helps in storage of breakdown details during the production process with breakdown type, status, date, time stamping etc. Our software solutions are provided by qualified personnel, who have vast experience in IT industry. Offered at affordable rates, our solutions are designed keeping in mind the specific requirements of the clients.

Salient Features

• Maintain Machine History card & Preventive maintenance details, Line, Plant, and Location wise.
• Facility to enter AMC, Calibration and spare parts details.
• Facility to enter details of manpower utilized during the breakdown time.
• Storage of breakdown details during the production process with breakdown type, status, Date, Time stamping.
• Facility of back up & restore database.
• Analysis reports & Graphs (like Uptime graph, breakdown frequency, MTTR, MTBF) of stored breakdown records on basis of Line and Machine.
• Master Entries protected by password.

We are catering to the software needs of our clients for Calibration and MSA (Measurement System Analysis) Study. This software helps in performing studies like Gauge R & R, Linearity, Bias and Stability. It also ensures that the measuring instruments & gauges used for inspection and testing are accurate, valid and well calibrated.

Salient Features

• Large database of calibration devices by assigning unique identification code for each instrument and gauge.
• Tracks all calibrations performed on individual instrument as well as gauge.
• Generates next due date for calibration based on frequency of calibration.
• Creates Calibration History Card.
• Instrument Non Conformance Report is generated incase instrument found not OK after calibration.
• Corrective Action like 100% inspection of the lot, informing the customer, recalling the lot etc can be taken.
• Gauge R & R study of both type Variable and Attribute.
• Linearity / Bias / Stability study.

SPC (Statistical Process Control) Software is an industry-standard methodology for measuring and controlling quality during manufacturing process. This software helps in detecting and correcting non-conformances, reducing variation and consistently improve products and processes. Widely used in manufacturing units, our software solutions are acknowledged among our clients for their optimum functioning and reliability. Highly cost effective, these solutions can also be provided as per requirements of the clients.

Salient Features

• Calculate SPC parameters (Cp, Cpk, Pp, Ppk, UCLx, LCLx, UCLs, LCLs and Sigma standard /estimated.)
• Consolidated Histograms, Pie   and Run charts.
• Range charts (X bar R, X bar S, Xmr chart)
• Attribute charts (c, np, u, p chart) and Normality Test (Q_Q plot)
• Pareto Analysis (rejection wise)
• Scatter plot, Box plot
• Process Capability Study
• Various important reports
• Parameter wise reading report
• Consolidated reading report
• Individual job serial number report
• Summary Report
• Inspection Report

We are offering solutions for DAQ (Data Acquisition), that helps in internal working of various industries. Data acquisition (DAQ) is the sampling of real world physical conditions and conversion of the resulting samples into digital numeric values that can be manipulated by a computer. Our solutions are known for their reliability and high efficiency. Further, we also offer customized solutions as per the requirements of the clients.

Salient Features

• Real Time Data Acquisition from
• Various analog add-on cards & fixtures
• Various digital measuring units, data loggers of several manufactures
• Various leak testing units.
• Rs-232 & RS-485 interface
• Customized solutions
• Result Status indication
• Raise audiovisual alarms.
• Export data to ERP, MS-Excel, Text
• Supports databases like MS-SQL, Oracle, MS-Access

A profile plot is a graphical data analysis technique, used for examining the relative behavior of all variables in a multivariate data set. The

profile plot software consists of a sequence of equally-spaced vertical spikes with each spike representing a different variable in the multivariate data set.

These softwares are used in various manufacturing facilities to analyze the production cost of a particular product and thereby helps to take measures for reducing the same.

Salient Features

• Online profile plot display
• Selectable scale setting
• Reset graph facility
• Cancel reading facility
• Offline profile display
• Customized reports and graphs

We are engaged in offering our clients Statistical Process Control that uses statistical methods for measurement and analysis. The statistical methods used to monitor and improve the quality of the output of a manufacturing process. SPC includes the use of quality control charts, optimization, reliability, and experimental design.

The attributes of Statistical Process Control are listed below:

• SPC Statistical Process Control method for calculation of cp, cpk
• SPC charts like X bar R and X bar S
• Histogram with normal distribution curve
• Analysis using pie chart
• Weekly trend

We provide our clients Advanced Product Quality Planning or APQP that is a framework of procedures and techniques, which is used to develop products in industry. It is a structured method of defining and establishing the procedures necessary to ensure that the product satisfies the customer's requirements. Advanced Product Quality Planning can also be defined as a disciplined process to ensure that a structured sequence of activities is completed. These activities will ensure that an organization can provide a quality product, on time, at the lowest cost. APQP also provides a standardized means of communicating product quality planning requirements internally, between the customers and organization.

Below mentioned are the features of Advanced Product Quality Planning:

• Team Feasibility Commitment Procedure
• Product Design and Development
• Process Design and Development
• Team Feasibility Form and Report
• APQP Monitor
• APQP Status Report
• Product Quality Planning (Summary & Sign Off)

We are engaged in providing our clients Data Acquisition and SPC (Statistical Process Control) that includes Data Acquisition through serial ports on PC and Data Acquisition using add on cards like Moxa, Specialix and Advantech. Data Acquisition refers to the automatic collection of data from sensors and readers in a factory, laboratory, medical or scientific environment. SPC is a method of monitoring, controlling and, ideally, improving a process through statistical analysis. Its four basic steps include measuring the process, eliminating variances in the process to make it consistent, monitoring the process, and improving the process to its best target value.

The features of Date Acquisition and SPC are mentioned below:

Interfacing with PLC through Serial Port, Add on cards and Modbus	Details of the subgroup can be seen on clicking the data points
Interfacing with Industrial printer like Linux	Histogram with Cp, Cpk, Pp, Ppk
Auto dumping of readings as well as manual entry facility	Selectable Class width
Online formula feeding facility for fixtures	Normal Distribution curve and calculation done by using Standard Sigma and Estimated Sigma
Dynamic measurement made easy for air gauging	Pie Chart with Cp, Cpk, Pp, Ppk, Sigma (Standard and Estimated) and Rejections
Selection of color coding for readings	Summary report
Supports bilateral as well as unilateral tolerance	Weekly / Monthly Trends of Cp and Cpk
Automatic Date & Time stamping	p Chart, np Chart
Online Run Chart displaying trend of latest 25 readings	Readings report with deletions and editing facility
Data can be read at each point	Homogenization
Facility to enter readings as Absolute or Deviations in microns	Operator performance report
Event triggering in case reading goes out of limits	Machine Performance report
Corrective Action Taken and Cause entry for events triggered	Shift wise analysis report
Online XMR Chart	Two Security Levels
Online X bar R Chart	Administrator defined access rights for users
Pareto Analysis	Administrator can add, modify and delete a user
X bar R chart with Cp, Cpk, Pp, Ppk	User Profile Report
X bar S chart with Cp, Cpk, Pp, Ppk	Auto Backup Facility
Backup and Restore Utilities	Online Help

Histogram for 12 parameters, each one can be zoomed. All the parameter (analog or digital)values are acquired in real time. Several other charts & reports including Run Time chart is provided. Values of Cp, Cpk, Pp & Ppk are also displayed.

We also deal in offering Product Part Approval Program that is used to determine, if all engineering design records and specifications requirements of the clients are properly documented and understood by the supplier or not. Moreover, it verifies whether the process has the potential to produce products, meeting the exact specifications during the actual production run.

The features of Product Part Approval Program are mentioned below:

• Online guidance for initial PPAP and re-PPAP
• Interlocking with other modules, e.g. in case of critical customer complaint, during its analysis Control Plan and FMEA are automatically updated and PPAP as well
• Generation of all PPAP documents, in the customer prescribed format, as per the level required
• Part Submission Warrant