Fenix Process Technologies Private LimitedFenix Process Technologies Private Limited
What We Offer
Catalog
We are a leading manufacturer of mass transfer equipment for distillation, absorption, extraction etc. with all kinds of internals & peripherals. Our integrated process designs and solutions for our clients deliver superior performance and cost effectiveness. We follow not only the national and international standards but also any standard thet our clients may stipulate. Some of our products and services include :


Structured Packings & Internals
Structured Packings & Internals

Our company is engaged in the manufacturing of structured packings & internals, which are used wherever miscible/azeotropic liquid-liquid separation is critical. Some of the industries include:
  • Chemicals
  • Refineries
  • Pharmaceuticals
  • Petrochemicals
  • Dyes & intermediates
  • Aromatics and other industries


Further, our range of structured packings in sheet metal and wire gauze provide high separation efficiency (low HETP), which results in reducing the column height and thus cost saving.

These packings are available in standard and exotic metals at 450 and 600 crimp angles and surface areas of 60-1000 m2/m3.. S Some of the features of these packings are:
  • Low pressure drop
  • Excellent wetting characteristics due to special surface treatment.
  • High voidage gives light-weight.
  • High vapor load ie high capacity.
  • Lower reflux ratios.
  • Lower pressure drop results in lower energy costs.
  • Very high contact area between the rising vapor and the down coming liquid.
  • Easy separation/purification of low boiling component at the top and high boiling ones at the bottom as desired products.


Further, our Grid Packing is also an excellent choice for applications having problems of fouling, erosion, high solid content etc. These can be removed, cleaned and replaced quite easily. Besides packings, other internal accessories like feed plates, dispenser plates, distributors, support plates, bed limiters, collector plates etc. are required for a mass-transfer column/tower. We manufactures all tower internals in a variety of metals.



Static Mixers

Our company offers a wide range of static mixers for liquid-liquid mixing wherever it is difficult by conventional operation. The static mixer finds excellent use when homogeneous solutions of highly viscous liquids are required in the process. It is also suitable for liquids with very low viscosity, poor solubility and for making emulsions.

Further, stainless steel, other exotic metals, PTFE and FRP are used for both mixing elements and the external housing depending on the process requirement.

Static Mixers


Random Packings & Internals
Random Packings & Internals

We offer a number of conventional and customized high-performance random packings [Raschig Rings, Intallox Saddles, Pall Rings, Fenix Rings, Cylindrical Rings etc.] that give very good options to maximize output and efficiency. Except some proprietary items, our company supplies any type and almost any size of random packings. Our range of random packings and column/tower internals Are use in sectors like chemicals, refineries, pharmaceuticals, petrochemicals, dyes & intermediates, aromatics and other industries.

We provide random packings in Polypropylene, Carbon Steel, Ceramic, Stainless Steels and PVDF and Internals like liquid distributors, multi beam supports, bed limiters, support grids etc for random packing applications.

Our range of random packings & internals are available to suit most commercial applications ranging from 16 to 90 mm or equivalent. Specification of packing size is a design consideration based on capacity, efficiency and process requirements. It is usually the lowest cost tower/column packing that satisfies temperature and corrosion requirements.



Sieve Trays, Bubble Caps & Valve Trays

Our company is a trusted name in designing & manufacturing stainless steel (SS 304, 316, 304L, 316L & 316Ti) high-efficiency fractionating trays consisting of vapor/liquid contacting decks to meet specific process requirements to suit any column size up to 2.5 m diameter.

Our Bubblecap Trays, which consists of bell shaped caps fixed to cylindrical risers through which the vapour passes the tray deck, function effectively over wide turndown range without weeping. We have sieve trays, which are mechanically the simplest of the trays, are uniformly perforated metallic plates with round holes.

Our range of valve trays have perforated tray decks, which are fitted with moveable discs or valves to vary the tray open area with changing vapour load. Trays as the vapour-liquid contacting device are less efficient compared to structured packings for mass-transfer operations and are used when the systems do not need quite high number of theoretical stages for separation.

Our company also offers services to provide installation of trays, hydraulic design, mechanical design, etc.

Sieve Trays, Bubble Caps & Valve Trays


Distillation Columns
Distillation Columns

Our company is also engaged in providing high efficiency process design and detailed mechanical design of distillation column systems in SS and MS for applications such as solvent recovery, high vacuum distillation, reactive distillation, separation of specialty and aromatic chemicals, absorption, extraction, etc. according to customers¡¦ requirements and based on international standards.

We also offer a range of manufactured products like structured & random packings, all types of column internals, static mixers, internals for oil and gas sector and other equipments like reactor, heat exchangers (corrugated tube & shell-and-tube).

Catering to various industries such as chemical, pharmaceutical, petrochemical and other sectors, we also undertake process & project consultancy for upgradation, capacity enhancement and plant modification. We also conduct redesigning and retrofitting of existing/old mass-transfer columns for higher efficiency, which is one of our strengths.



Heat Exchangers

Our company specialises in design and manufacture of wide range of heat transfer equipment like shell and tube heat exchangers and corrugated tube heat exchangers, satisfying national and international standards such as IS, TEMA, ASME and other standards specified by customers. Our range of heat exchangers includes
  • Condensesrs
  • Vent condensers.
  • Reboilers
  • Product subcoolers etc. depending on process requirement.


We also offer a wide range of manufactured products like SS & MS distillation columns, structured & random packings, all types of column internals, static mixers, internals for oil and gas sector and other equipments like reactor, process vessels/tanks etc. We also undertake process & project consultancy for up gradation, capacity enhancement and modification of plants.

Heat Exchangers


TEG Contactors
TEG Contactors

Our company has the requisite design strength to model and design TEG contactor columns i.e. Triethylene Glycol dehydration systems (for hydrocarbon processing) with stringent process guarantees. The saturated gas is fed to the first column where lean Triethylene Glycol removes moisture to bring it to 10 ppm level using packed bed counter current operation. The column works as an absorber using FenixTM structured packing for efficient moisture removal. The exit TEG, after absorbing moisture is regenerated using two columns - Stripper and Regenarator. In the stripper, moisture is removed from TEG by heating, usually employing a reboiler. The moisture in TEG is further removed by recycling small quantity of dry gas generated in the first column.

We also offer other Internals for Oil & Gas sector.



Cartridge Trays

Our range of cartridge trays is the perfect hardware solution for distillation columns that are less than 3 feet (0.9m) in diameter and have a unique need for trays. We design and manufacture high-efficiency cartridge trays upto 900 mm diameter in carbon steel and stainless steel (304 and 316).

Furthermore, cartridge trays can be installed much faster than traditional ring-supported trays. On the other hand, cartridge trays are not as simple as traditional trays, and the key to success lies in understanding how the cartridge trays are configured, specified and installed.

We also offer traditional sieve trays, bubble caps & valve trays, including services to provide installation, hydraulic design, mechanical design, etc.

Cartridge Trays


Process Design & Simulation
Process Design & Simulation

Our company routinely uses AspenPlus for our day-to-day design of mass-transfer equipments for our esteemed clients from India and abroad. We have specialization in process design & simulation for sectors ¡K. like chemicals, pharmaceuticals, petrochemicals etc.... by ASPEN PLUS, the most widely used process simulation software.Our skillset in process design and simulation is used for sectors like
„h Chemicals
„h Pharmaceuticals
„h Petrochemicals
„h Dyes & intermediates
„h Refineries
„h Aromatics & other industries

We also offer a range of manufactured products like variety of packings and other internals for mass-transfer towers and columns. And we undertake process & project consultancy for upgradation, capacity expansion and modification/retrofitting of plants.



Amine Contactors, H2S Strippers

Our company has the strength to model and design high-efficiency petroleum processing columns such as Amine Contactors and H2S Strippers and the related mechanical design. Our range of structured packing is used as column internal for these equipments. The basic design consideration is to estimate stripping gas required for hydrogen sulphide for H2S Strippers. For Amine contactors, the design basis is the specified ppm level concentration of amine in the exit gas.

We also offer other Internals for Oil & Gas sector apart from variety of packings and other internals for mass-transfer towers and columns.

Amine Contactors, H2S Strippers


Mist Eliminators
Mist Eliminators

Our range of mist eliminators, which are made of pack of porous blankets of metallic wire or plastic mesh, can be used whenever there is a need to remove liquid droplets entrained in a vapor flow. Due to very high voidage, the pressure drop is almost negligible.Our range of mist eliminators cater to the following industries:
„h Chemicals
„h Pharmaceuticals
„h Petrochemicals
„h Refineries etc. ¡§



Vane Pack Modules

The mist laden gas stream passes through the parallel vane plates and is forced to change direction several times. The mist droplets are separated by the subsequent centrifugal forces and are collected on the vane blades. This coalesced liquid film is then drained through slits or pockets to a liquid sump prior to drainage to the liquid compartment of the vessel. Size of mist droplets than we can separate = 10 µm or larger (under atmospheric pressure). Maximum pressure drop = 10 mbar

Vane Pack Modules





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