Our organization, 'Filcomps', commenced its working in the year 2003. Operating as a Sole Proprietorship Firm, we are engaged in manufacturing, supplying, importing and exporting of Rubber Components, Rubber Rings for Automobile Industry. Only high quality polymers procured from USA, Europe, South Korea and domestic markets are used to process our range. Developed through advanced technology, using high grade raw material, our range exhibits certain features like low temperature flexibility, raw material strength and precision design. These are widely used by the clients belonging to different sectors such as automobile, irrigation, electronic appliances, engineering and others.
At our unit, we have developed state-of-the-art infrastructure, which supports us in each activity that we undertake. Our professionals are abreast with the knowledge of industry developments and latest market trends. We process and test these products at our in-house quality testing and R & D lab for visual, physical and chemical attributes. We are an ISO9001:2000 certified organization and strictly follow both system and process requirements, detailed in the ISO manual. Through our wide distribution network, we supply flawless filter & rubber molded products to the clients across USA, Europe and Middle Eastern countries.
Our organization has observed phenomenal growth over these years under the mentorship of 'Mr. Vishal Gupta'. His vast experience of 15 years in manufacturing, marketing and exporting rubber components, help us in dealing with different clients and satisfying them in apt manner.
Our Vision
“To be the world leaders in manufacturing qualitative rubber moulded components.”
Our Mission
“To produce qualitative rubber moulded components at competitive prices and to achieve customer satisfaction.”
Product Portfolio
We are instrumental in manufacturing, supplying, and exporting a broad range of Rubber Components for Automobile & other Industry . Made using high grade rubber and other raw material, our elaborative range includes Rubber 'O' Rings, TPE Components, Rubber Moulded Components, Rubber & Metal Bonded Components, Rubber Lathe Cut Washers, Rubber Grommets and Filter Seal Rings. Additionally, we also provide Rubber Washers, Metal to Rubber Bonded Components, Rubber Gaskets, Flat Sealing Rings and others. All these products are fabricated using raw material like Nitrile, Neoprene, EPDM or in other polymers. Clients use our range across different sectors including automobile, electronic, appliances, irrigation and others.
We also have Plastisol like PVC compound, Customized Rubber Parts, Rubber Gaskets, Polyurethane and Epoxy. All these products are actively used in applications including bonding rubber to plastic or metal. These are used in railways and in automobile & electrical industry.
Salient features:
Precision design
Raw material strength
High durability
Low temperature flexibility
Memberships
We have memberships of the following prestigious organizations:
IRI - Indian Rubber Institute
CAPEXIL – Chemical and Allied Products Export Promotion Council
ECGC – Export Credit Guarantee Corporation Of India
Our Team
We are operating with the help of a highly qualified team of industry experts and technocrats. These individuals have talent and experience of the industry, which guide them to fulfill the varied requirements of the clients. Working in different departments as per their domain expertise, these professionals remain in close interaction with each other. They work as a cohesive unit and complete most complicated projects on time.
Our team comprises the following professionals:
Engineers
Quality controllers
Researchers
Technicians
Skilled workers
Sales & Marketing personnel
Quality Assurance
Owing to the committed efforts and most sincere approach of our organization towards quality management, we got the prestigious ISO 9001:2000 certification in the year 2005. At our unit, we are following both system and process requirements as mentioned in the ISO manual. Furthermore, our quality controllers and procurement agents conduct numerous tests and inspections over the product line to ensure that only flawless components leave our premises.
The quality tests are conducted considering the following parameters:
Hardness: Shore Aº
Tensile Strength: N/mm ²
Elongation: %
Density (Specific Gravity): Gm/Cm³
Residue on ignition (Ash Content): %
ID, OD, Thickness: Dimensionally
Compression: %
Oil Aging: %
Dry Oven Test: %
Chemical Aging: %
In our laboratory, various tests are conducted on the final range being offered. For better assurance, we attach the lab and test reports along with the batch number and manufacturing date on the packing slip. This helps in traceability and depicts the standards of the product quality being delivered. In our organization, we follow a strict quality policy, which states that:
“It is our endeavor to satisfy our customers through manufacturing Quality Rubber Components and filter adhesives which will meet our customer requirements by continually improving the systems and processes.”
Our Facilities
At Antharasanahalli Industrial Area, Tumkur, Karnataka (India), our organization has developed its manufacturing unit in an expended area. Our ultra-modern machinery and manufacturing facilities have enabled us to fabricate variegated line of rubber and filter components. With the help of our enthusiastic workforce and advanced production & technologies, we are able to process about 15 tons of material every month, that is, about producing more than 2.5 to 3 million pieces/month.
In our unit, apart from the production department, we also have:
Shop Floor:
Armored with world-class machinery, tools & equipment to produce the requisite rubber products
It has a mixing room, molding room, washing room, segregation & packing room and stores to manufacture rubber parts
Quality assurance laboratory:
Equipped with the most advanced testing facilities
Managed an expert staff
Some of the tests carried out in this unit include, tensile strength test, specific gravity test, oil immersion test, compression set, air aging and ash content
Inspection Room:
Latest testing & inspecting equipment like profile projector, magnifying lens and gauges to visually check the cut marks, molding defects, blowholes and exactness of the component
Conference Room and Office:
Basic amenities and furniture, apart from the well-connected computer facilities with latest networking technology
Existing Machinery at 'Filcomps':
Description of Machinery
Capacity
No. of Equipments
Hydraulic machines
10" Platen
2
Hydraulic machines
12" Platen
2
Hydraulic machines
14" Platen
2
Hydraulic machines
16" Platen
2
Mixing mill
10" * 24"
1
Kneader
15 Ltr
1
Buffing Machines
4" Diameter
4
Weighing Balance
1500 Grams
6
Weighing Balance
30 Kilo Grams
1
Weighing Balance
60 Kilo Grams
2
Weighing Balance
150 Kilo Grams
1
Lab Testing Facility
The company has a well-equipped lab to test rubber sheets and rubber components to maintain accurate quality as required by the customer. The quality assurance and technical services laboratory is equipped with the most advanced testing facilities and manned by highly experienced and qualified personnel.
The following is the list of measuring and testing equipments at FILCOMPS:
VISUAL TESTING:
Magnifying lens
Gauges
Profile projector
PHYSICAL TESTING:
Equipment
Range
Digital caliper
1 – 150 mm
Vernier caliper
1 – 250 mm
Shore Aº hardness tester
Shore 1 – 100
Profile projector
300 mm
Tensile machine
50 kg/cm²
Thickness gauge
1 – 25 mm
Electronic weighing balance
30 Kgs
Electronic weighing balance
600 Gms
Dumbell press, dumbbell die
S1 & S2
Compression set
25 mm
Specific gravity tester
0.001
CHEMICAL TESTING:
As per the customer specification, tests are carried out in the lab and test reports are attached along with the batch number and manufacturing date on the packing slip to depict the quality of the components and also its traceability.
Equipment
Range
Hot air oven
14 " * 14 " - 250 º C
Hot air oven
14 " * 14 " – 350 ° C
Muffle Furnace
4 " * 4 " - 1000 º C
Compression Set Apparatus
125 mm
Hence FILCOMPS lab is well equipped to measure and test the following most important characteristics of rubber and rubber components like:
Characteristics
Specifications
Hardness
Shore Aº
Tensile Strength
N/mm ²
Elongation
%
Density (Specific Gravity)
Gm/Cm³
Residue on ignition (Ash Content)
%
ID, OD, Thickness
Dimensionally
Compression
%
Oil Ageing
%
Dry Oven Test
%
Chemical Ageing
%
Major Markets
Our exclusive line of standard and customized range of rubber molded automobile and filter components is delivered to the clients across different markets including the Indian domestic markets and the international markets. Our stable position in both national and foreign markets has resulted in significant importing and exporting activities. We import superior quality raw material for the production purposes and also export finished products to the clients located in different regions. Our wide distribution network assists us in timely delivering the products at most affordable rates.
We deal in the following regions:
Export Markets:
USA
Europe
Middle Eastern countries
Import Markets:
USA
Europe
South Korea
Client Satisfaction
We are supported by a diligent team of trained personnel including production engineers and quality analysts, which has enabled us to effectively meet the varied requirements of the clients. The consistent quality and economical price range of our products have resulted in expanding clientele, which is operational in automobile, electronic, appliances, irrigation and similar industries. Apart from the standard models and range, we also provide our products in customized specifications. We supply our products to the clients across India and abroad. Our strategic location and well-connected distribution network help us in establishing long lasting relationships with the clients.