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Industrial Equipments
We provide efficient equipments for separation technology solutions that are available in customized designs as well. Known to enhance the performance of various systems, our energy-efficient equipments are used in mass transfer operations including distillation, absorption, stripping, mixing, and filtration.
Mainly fabricated from stainless steel, these equipments are also developed from diverse MOC such as carbon steel, stainless steel, copper, titanium and many more. Our wide range of equipments includes the following:
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Distillation Trays
We provide different types of conventional counter flow trays that are suitable for any column size. We use different types of metallic material that passes through punching and bending processes to fabricate these trays. In addition we can also use other processes to suit the individual project or maintenance requirement of our clients. The custom fabrication of trays or tray parts to complete installation also decides the usage of work.
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Structured Packing
Our range of structured packing are offered with a specific mass transfer surface areas of (sq.m/cu.m) of 60, 125, 250, 350, 500 & 750. We use premium quality SS 304, SS 304L, SS 316, SS 316L, 254 SMO, 904 L and other material for production. They are used in the following industries:
- Ranging from laboratory columns to large scale process systems
- Solvent recovery
- Close boiling components distillation
- Azeotropic distillation.
- High vacuum process columns
- Suitable for both batch & continuous distillation systems
Their excellent mass transfer surface area and high efficiency makes our products superior than shorter columns. Characteristics:
- Avoids Channeling of liquid
- No movement in the bed at high hydraulic loads
- Evades mutilation of packing material
- Requires less frequent liquid redistribution
- Increased void volume in the packing bed
- Extremely low pressure drop making it perfect for vacuum distillation systems
- Excellent vapour load capacity compared to random packings & trays.
- Low liquid hold-up and
- Minor foaming contrasted to random packings & trays
Advantages:
- High efficiency
- Enables enhanced separation with smaller column heights
- Lower liquid hold-up
- Low pressure drop across the bed results in lower bottom temperatures
- Reduces degradation of heat sensitive products
- Lessens heat load requirement
- Energy savings and cost saving
Advantages of refurbishing existing random packed or tray columns with structured packing:
- Accommodates more theoretical stages in the existing column height
- Superior separation & lower reflux ratios
- High voidage leads to higher vapour loads in the existing column diameter
- Capacity can increase up to 50% to 75%
Lower reflux ratios and low pressure drop saves energy
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Structured Grid Packing
We offer a wide variety of structured grid packing from FINEPAC ® that are used in fouling, erosion, coking and high solids content. This is installed in a rigid module stacked in successive layers that are removable and replaceable. These are exclusively designed to minimize the overall pressure drop and at the same time increase the capacity of the tower. Different types of steel and alloy material is used for the construction of the modules. Special features:
- Geometrical structure
- Smooth surface
- Easy to clean as it can be removed, unscrewed and cleaned with a water jet
- Competent temperature dissipation
- Mechanically sturdy structure
- Excellent separation efficiency than traditional grid
Applications:
- Atmospheric Crude Units
- Coking and Fouling
- Oil Refineries
- Gas Quench Towers
- Vacuum Towers
- Coker Scrubbers
- Coker or Visbreaker Fractionators: Wash Section
- Edible Oil Deodorizers
- FCC Main Fractionator: Slurry pumparound section
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Pusher Centrifuge
We offer a wide assortment of pusher centrifuge that are available in hydraulic and mechanical versions. It can be used for Common Salt, Metallic Salts, Nitrates, Chlorates, Carbonates, Phosphates and Organics such as Cellulose Acetate, Hexamine, Hydroquinine, Melamine, Oxalic Acid, Dichloro Benzene & many other chemicals. Features:
- Solid liquid separation in continuous operation
- Superior wash efficiency
- Low energy consumption per unit production
- Eradicate Manual Handling
- Minimum floor space requirements
- No spillage, Higher yields
- Low maintenance cost
- Higher solid throughput
- Lowest residual moisture
- Cylindrical basket
- Possibility of multistage machines
- Easy rotor assembly
- Simple dismantling and installation process
- Compact structures
- Easy and low maintenance
- Lower pusher pressures
- Reduced axial pressure
- Low energy consumption
- Relatively thick cake formation
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Static Mixer
Our range of static mixers is used in mixing of different liquids, fluids and material in the process industry. Our mixers provides power-efficient mixing and do not involve the moving part as mixing aids during its inline mixing operation. We use Stainless Steel, Exotic metals, PTFE & FRP for mixing elements and external housing as well. The components are pumped at the inlet of the mixing unit that comprises of static mixing elements. The fluids are directed radically outwards and inwards along with continuous flow of fluid in the forward direction. The speed of the movement can be changed with adding more number of mixing elements along with changing the angle of movement by consequent elements. The mixed fluid comes out at the other end. Advantages of FINEPAC ® Static Mixers:
- Requires no maintenance
- Cost effectiveness regarding installation and running costs
- Compact system concerning only pumping systems
- Low energy costs
- Efficient mixing
- Continuous process results in consistent quality of the output
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Random Packing
We offer a wide variety of conventional and customized random packings to choose from and are meant to maximize the output levels of different processes. With low chances of breakage than ceramic packings, metal random packings are perfect for deep beds. It blends easily with packing geometries and can withstand higher temperatures. Its excellent wetting ability further generates higher yields as compared to ceramic or plastic packings. Finepac's ® random packing range includes:
- Finalox (FINEPAC ® Metal Rings)
- C-Rings
- Pall Rings
- Cylindrical Rings
These are fabricated by using CS & all grades of Stainless Steel and any other metal according to the requirements of the process. Features:
- Better efficiency as compared to fractional trays and other random packings
- Ideal for deep vacuum towers where low-pressure drop is important
- Liquid residual time reduced by 30%.
- High-Strength Pall Ring
- High performance
- Reasonably priced
- Light weight
- Flared ends are combined with a latch for uniform closure
- Excellent strength
Used in diverse mass transfer services, random packing is available in different sizes to suit diverse requirements.
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Column Internals
Owing to our advanced design and manufacturing expertise, we deal in a wide assortment of column internals and other accessories. The different types of column trays offered by us are as follows:
- Sieve Trays
- Bubble cap trays
- Fixed valve trays
- Cartridge trays
- Float valve trays
- Tray Configuration
To enhance the performance of the column operation, we lay string emphasis on the key tray design parameters such as:
- Active Area (or Bubble Area)
- Downcomer Clearance
- Downcomer Area
- Outlet Weir Height
- Open Area (or Hole Area)
- Flow Path Length
- Tray Spacing
- Number of Flow Paths
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Internals for Oil & Gas Industries
We deal in a wide variety of internals for Oil and Gas Industries including: • Trough Distributors • Support Grids • Orifice Distributors • Liquid Distributor • Channel Type • Antenna Type • With Pre-Distribution Type • Redistributors / Chimney Tray Redistributors • Liquid Collectors • Flange Type • Vane Type Along with supplying packing and trays for the mass transfer towers, we provide distributors, disperser plates and feed pipes that are suitable for spreading the liquid and vapor inside the tower. We also fabricate collector plates that are used to confine the liquid for removal from the tower. The packing support plates and bed limiters manufactured by us provides physical support and retains the packings in the tower. The internal columns are provided with the following parts:
- High-performance distributors
- Bed limiters
- Traditional distributor
- Support plates
- Feed devices.
- Liquid collector plates
- Liquid distributors
- Liquid collectors
- Packing supports
- Hold-down grids along-with the Structured Packings
- Other Column Internal Accessories
Our columns provide uniform distribution of liquid over the packing bed and allow the vapor to flow easily. Conforming to international standard, these are fabricated with acute precision to ensure that the column is perfectly circular in the cross section. Additionally to ascertain that the columns are leak proof and capable of bearing all expected loads, they are subjected to rigorous welding standards and hydraulic testing.
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Fabrication of Columns & Other Equipments
Our strong hold on the designing and manufacturing enable us to custo m-builds our entire range of processing systems as per client’s specifications and requirements of onsite conditions. We offer customization in columns internals for fixed and floating production systems, gas/liquid/solid separation equipment, gas conditioning and liquid processing equipment, computational fluid dynamic studies and heat exchanger equipment. Leveraging on sophisticated modeling & simulation softwares such as Aspen and other we are capable of designing different columns in diverse designs such as AmineContactors, H 2 S Strippers, TEG Contactors, Separator Internals and others. We are able to fabricate diverse columns and other equipments according to the client’s requirements including:
- Heat Exchanger
- Reactor
- SS Distillation Column
- MS Distillation Column
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Process Design
We have requisite facilities to design our equipments involving a set of interrelated performance goals, resulting in highly efficient packing. Our sophisticated software can evaluate vital design elements and helps in selecting most efficient packings and internals for a specific application. Our process equipments and systems are designed by our engineers to provide the following features:
- Efficient Heat and Mass Transfer
- Regulation of Fouling and Plugging
- Liquid and Gas Distribution
- Low Pressure Drop
- Easy to remove and Install
- Good Throughput Capacity
- Economical
Our sophisticated simulation packages are suitable for thermal & hydraulic design of process equipments. In addition to that we are experts in designing and simulation of TEG Contractor for Oil & Gas Industry.
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Distributor Testing
Based on our vast resources we are capable of providing facilities for testing the performance of liquid distributors. Designed with utmost precision, the internals are designed so as to improve the performance of the process columns.
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Distillation Trays
Structured Packing
Structured Grid Packing
Pusher Centrifuge
Static Mixer
Random Packing
Column Internals
Internals for Oil & Gas Industries
Fabrication of Columns & Other Equipments
Process Design
Distributor Testing
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