Extraction Plants

We offer Supercritical Fluid Extraction Plant (SCFE) that are offered by us in various capacities, which is defined by extractor size and numbers in the set up like 500 Lit (250 x 2 or 165 x 3). The typical sizes offered by us are 50 lit, 100 lit, 150 lit, 300 lit, 500 lit, 1000 lit, 1500 lit, 2000 lit as well as in other custom built sizes as demanded by the customers.

Features:

• Solid material extractor
• Available size of 20 lit up to 250 lit per extractor
• Two or multiple number of extractors with/ without basket
• Extractor with or without co solvent injection
• MOC all in SS304 / 316
  
• Precise control of parameter values with automation for remote operation
• Pressures of 350 bar & temperatures up to 100 degree C
• Utility required to operate the plant
• Operating trial & training

Typical Components:

• Extractors
• CO2 pump
• CO2 exchangers
• CO2 liquid holding tank
• Back pressure control device & other Automation Gas –liquid separator/s
• Solid size reduction & handling equipment
• CO2 recovery & recycle (optional)
• Utility generation station (optional)
  
• Extract processing machinery (optional)
• Co-solvent addition system (Optional)

We also meet the demands of pilot plants for scf extraction. These are available with extractor capacity from 1 lit up to 15 lit per extractor and can be offered in one or multiple number of extractors. Featuring with or without co solvent injection, it is constructed in SS304 / 316. These also feature precise control of parameter values and come with automation for remote operations. The plants can take up pressures up to 500 bar & temperatures up to 120 deg c.

Features:- 

 

• Extractors of size 1 lit up to 15 lit per extractor,
• One or multiple number of extractors
• With or without co solvent injection,
• MOC all in ss304 / 316
• Precise control of parameter values with automation for remote operation
• Pressures up to 500 bar & temperatures up to 120 deg c
• Utility required to operate the plant
• Operating trial & training

The components are 

 

• Extractors for solid feed or liquid feed or both
• CO2 pump
• CO2 exchangers                            
• CO2 liquid holding tank
• Back pressure control device 
• Gas –liquid separator                      
• Utility generation station for hot water & chilled water
• The unit is completely skid mounted

 

Commercial SCFE plant (liquid feed material) offered by us are liquid material extractors that can be availed in different capacities ranging from 5 lit up to 100 lit or more per extractor requirements of the clients. Constructed in ss304 / 316 grade metal, these are available in two separator design that allows precise control of parameter values. Further, these also feature superior automation for remote operation at pressures of 350 bar & temperatures up to 100 degree c.

Features:-

• Liquid material extractor
• Extractors of size 5 lit up to 100 lit or more per extractor,
• Moc all in ss304 / 316
• Two separator design
• Precise control of parameter values with automation for remote operation
• Pressures  of 350 bar & temperatures up to 100 c
• Utility required to operate the plant
• Operating trial & training

Typical components

• Extractor                          
• Co2 pump
• Co2 exchangers                            
• Co2 liquid holding tank
• Back pressure control device  & other automation
• Gas –liquid separators                      
• Utility generation station
• Automation to customer’s need
• Liquid feed pump
• Liquid feed tank

These services are limited to super critical extraction at pilot plant or at the commercial scale unit. In both cases our customer supplies the material to be processed & takes back the separated material.   the material to be processed can either be in solid or in  the liquid form.

Processing capacity  -

Scfe solid material extraction (commercial scale facility) 165 lit capacity 2 number extractors are spared for this & can be operated for max pressure of 300 bar.

Scfe liquid material fractionation -

50 lit capacity fractionation unit based on the scf extraction principle for continuous fractionation into two parts.

Pilot Plant -

Both solid as well as liquid material processing facility is available to be processed one at a time.   scfe solid material extraction capacity is 4. 5 lit charge of solid raw material per batch or batch liquid material of 1 lit.

Produced through super critical extraction & the extracts mean following specs in addition to the marking compound content

• Free of  toxic solvents,
• Free of  polar pesticide degradation residues, 
• Free of  heavy metals, their inorganic salts, 
• Free of  microbes
• Free of additives,
• Free of chemicals,
• Free of stabilisers
• Rich in natural lypophyllic  ingredients from the herb

Applications of these highly pure extracts :- foods flavours, spice formulations, cosmaceuticals, pure phyto chemicals,  herbaceuticals, herbal insecticides,  nutraceuticals,  cosmetics, aromatherapy, perfumery, fragrances & such other end uses.

We offer total / selective scf / sco2 extracts of various herbs e. G ginger, neem, antioxidant extract of turmeric, cardamom, coriander,  tagetus, marigold, ayurvedic medicinal herbs.

Total co2 extracts :-  herbs/spices are extracted by  super critical extraction to extract all the co2 extractable ingredients at highest pressure.
 
Selective extracts / essential oils :- these are obtained selective extraction of raw material or selective separation of total co2 extract using co2 super critical extraction

We design, manufacture and supply boiler operated steam distillation columns in different specifications and classes. These steam boiler operated distillation units are used for extraction of essential oils.

We fabricate the range of distillation columns in any dimensional specifications using superior quality raw materials. We also facilitate customization of products as per the client's preferences & requirements. Some common attributes of our machinery products are,

• Longer life
• Excellent finishing
• Compact design
• Less maintenance
• Cost effective
• Easy to operate
• Process wet agro produce material
• Recovers max oil in lowest time
• Various Materials like CS, SS
• Capacities :- as per customer demand with utilities

Technology development / extraction  of samples at our pilot plant which the customer can use  for following purposes,
  

• Make decision about buying raw material of a particular quality / lot for commercial extraction. The pilot plant facility description is mentioned in toll extraction
• Test the sample created by some preprocessing to select the right operating process for the desired results.
• Parameter / technology development for different ingredients.
• Indian medicinal therapies use various botanical species. The affectivity of can possibly be increased by use of the extraction done through this process.