Flexi Manufacturing Solutions Private Limited
Automated / Semi Automated Assembly Lines and MachinesTest Equipments for Automotive IndustryTurning Center Component Loading and Unloading SystemsMachines for Solar Industry
Screw FeedersAluminium Profiles And AccessoriesTables, Trolleys and Material Feeding RacksConveyors And Conveyor Elements
Rolling And Curling MachinesAutomobile Instrument Cluster Assembly LinesSafety Belt / ELR Assembly LinesRobot Integrations

Automation Systems

We are one of the top-notch organizations engaged in manufacturing and supplying a wide range of complete assembly lines, automated assembly lines, semi automated assembly lines, safety belt assembly lines, cluster assembly lines and automation systems. Manufactured using quality raw material aluminum, these are widely used for construction of machine bases, machine guarding, assembly tables and work benches and trolleys and storage racks in various industries. Apart from manufacturing, we also offer associated installation services.

Our range encompasses the following:



Automated / Semi Automated Assembly Lines and MachinesEnlarge View
Automated / Semi Automated Assembly Lines and Machines

We offer a wide range of Automated/Semi Automated Assembly Machines And Assembly Line Solutions from Individual Manual Assembly Station to Fully Automatic Assembly Line with Conveyors. Lines are custom designed to assemble a complete product with automatic / semi automatic loading and unloading. The  lines are ergonomically designed with proper balancing.

Some of the industries where our assembly lines are working

  • Automobile Industry
  • Auto Component Industry
  • Bearing Industry
  • Plastics Industry




Test Equipments for Automotive Industry

We provide complete solutions for your test requirements in automotive industry. The testing systems we design and build are reliable and accurate. Depending on the requirement, we can either program the equipment to run on a customized VB program or use a standard software to control the test sequence and interphase with the user.

We can design, manufacture and install test equipments for measuring in combinations of the following:
  • Force
  • Linear Distance
  • Angle
  • Torque
  • Pressure
  • Vacuum
  • Current   
  • Velocity   
  • Flow
  • Time 
The test result output report can be as simple as a text data to real time data displayed in graphical formats.  

Test Equipments for Automotive IndustryEnlarge View


Turning Center Component Loading and Unloading SystemsEnlarge View
Turning Center Component Loading and Unloading Systems

We provide standard and customised solutions for loading and unloading of cylindrical components on the turning centers / CNC lathes. The systems can handle a variety of components. The system can be moved away from the machine with a lot of ease to facilitate any maintenance and changover of components. Generally, the auto loading and unloading systems improves the machine uptime as there is no waiting time for component load and unloading.

Automated components transfer between machines can also be provided in order to setup complete automated machining cells.



Machines for Solar Industry

We have exclusive range of products designed specially for Solar Industry. The Products range covers right from the Solar Cell handling to complete Panel Handling. The systems are listed below.
  • Solar Cell Pick and Place
  • Solar Cell Camera Inspection Line
  • Automatic / Semi Auto Tabbing System
  • Automatic Stringing Line
  • Solar Panel Framing Machine
  • Solar Panel Conveyors
  • Robotised Trimming and Panel Handling Line
  • Infra Red (IR) Inspection System
  • Height Adjustable Soldering Tables 

Machines for Solar IndustryEnlarge View


Screw FeedersEnlarge View
Screw Feeders

We provide Screw Feeders for assembly lines. It has changeable / adjustable rails to feed screws from M1 to M5 at various speeds. This reduces the screw assembly time drastically by reducing the screw pick up and locating time by the operator.  



Aluminium Profiles And Accessories

We provide aluminium extruded profiles for:
  • Construction of machine bases
  • Construction of machine guarding
  • Construction of assembly tables and work benches
  • Construction of trolleys and storage racks
  • Construction of various types of conveyors
  • Construction of work place fencing
  • Construction of elements mounting arrangement in machines and equipments

Aluminium Profiles And AccessoriesEnlarge View


Tables, Trolleys and Material Feeding RacksEnlarge View
Tables, Trolleys and Material Feeding Racks

We provide ordinary, inspection and assembly Tables, Trolleys and Material Feeding Racks in aluminium extruded profiles for all industries as per the customers requirement.  



Conveyors And Conveyor Elements

We are specialized in design, manufacture and install the following types of conveyors.
  • Pallet Conveying System
  • Roller Conveyors
  • Simple Belt Conveyors
  • Assembly Conveyors 
  • Inspection Conveyors with Measurement or Vision Camera 
  • Chain Conveyors 
  • Vibratory Spiral Conveyors
  • Hopper Conveyors

Conveyors And Conveyor ElementsEnlarge View


Rolling And Curling MachinesEnlarge View
Rolling And Curling Machines

We offer Rolling and Curling Machines for sheet metal components and the machine can be customised to match the material specifications and thickness of the components. The system uses hudraulic power to roll / curl the components and comes with PLC and HMI for ease of control and set up of machine.




Automobile Instrument Cluster Assembly Lines

We manufacture Cluster Assembly Lines :

  • Stepper motor pin locking station.
  • Bracket twisting and dial assembly station
  • LCD assembly station
  • Rear cover assembly table with barcode printer
  • Packing station
  • Main frame sub assembly station
  • Rework station 


Automobile Instrument Cluster Assembly LinesEnlarge View


Safety Belt / ELR Assembly LinesEnlarge View
Safety Belt / ELR Assembly Lines

We offer our clients with safety belt / ELR assembly lines for automotive safety belt. We have developed nine machines forming the complete assembly line for assembly of safety belts.

We offer Safety Belt Assembly Lines  :


  • Stacking and Proof testing system.
  • Spring assembly and winding station
  • Mech cover assembly station
  • Combined ELR threading and tongue stopper pressing station
  • Reeling and tilt lock testing machine
  • ELR spindle sub assembly station 



Robot Integrations

Pick and Place Systems are specially designed for handling any kind of components either soft or hard at higher level accuracy and performance. These systems can be integrated to the existing machines for automatic loading and unloading of the parts. Based on the application, Robots or Gantry Pick and Place can be selected for the optimum performance.

Typical Applications are:

  • Unloading from the existing processing machines  
  • Component Pick and Place onto Trays
  • Staking of components in predefined orientation
  • CNC machine auto loading and unloading

Robot IntegrationsEnlarge View




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