Flocon Systems Private Limited

Established in the year 1988, we at Flocon Systems (P) Ltd are engaged in manufacturing, exporting and supplying a wide range of industrial valves such as industrial globe valves, flush bottom valves, breather valves, flush tank bottom valves. These are fabricated using carbon steel, stainless steel, alloy steel and bronze. Moreover, we also use exotic metals like Hastalloy, Monel for manufacturing our range of products. The entire range of products offered by us is capable of catering to the needs of cement, process and chemical, refineries & petrochemicals, fertilizers, pharmaceuticals and thermal power stations to name a few. Additionally, we are specialized in fulfilling the ever increasing demands of pneumatic actuator and stainers.

Our recognition is also owing to our ability to fabricate valves that are highly efficient and are provided with striking features. The ball valves manufactured by us are available in sizes up to 16” (400 mm) and can be offered up to 24. Moreover, we have also registered ourselves amidst the manufacturer, fabricating metal seated ball valves for high temperature applications and high pressure valves for working pressures up to 6000 psi. We are also engaged in fabricating three way and four way ball valves.

The range of products offered by us is an noticeable outcome of our well-executed manufacturing unit, which has all the latest machines and tools. The installed machines are appreciated for their optimum functionality and enables feeding of bulk orders of our clients. We are capable of manufacturing 12000 valves & 300 actuators in the set timer frame; thus fulfilling urgent orders. Not only this, but we are also known for maintaining international standards in our range of products by following severe quality management systems. This has brought us the much acclaimed ISO 9001:2000 certification.

We are flourishing under the guidance of promoter Mr. P. S. Hanjira. His sharp insight and 21 years of experience in this field have taken us to the heights of success. Under his able mentoring, we have earned clients like Hindustan Petroleum Co Ltd, Bharat Petroleum Co Ltd, Indian Oil Corpn. Ltd, Oil & Natural Gas Commission and Oil India Ltd. Moreover, we have also managed to get a strong foothold in Middle East, Egypt, Australia, Singapore and Bangladesh.

We are one of the leading manufacturers, exporters and suppliers of a wide range of industrial valves. Our entire range encompasses Single Piece & Three Piece Design Ball Valves, Dual Plate Check Valves, Butterfly Valve, Globe Valve, Flush Bottom Valves, Safety Relief Valves and Pneumatic Actuators. Apart from these, we also offer Pressure Reducing Valves, Pneumatic Cylinder Actuator, Ball Valve with Double Acting Actuator, Ball Valve with Spring Return Actuator and Y Type Strainer.

These valves are fabricated using carbon steel, stainless steel, alloy steel and bronze. Moreover, we also use exotic metals like Hastalloy, Monel for manufacturing our range of valves. Some of the salient features of our range of valves are:

• Dimensionally accurate

• Resistant to corrosion

• Abrasion resistant

• High tensile strength

Apart from offering our regular range of valves, we are also capable of catering to the needs of pneumatic actuator and stainers. All of our products are available in standard as well as customized specifications to suit the variegated demands of our clients.

Quality is the nucleus of our entire business undertaking and we make sure that it doesn’t get compromised at any point of time. For this, we follow a strict quality management system religiously to assure zero-defect range of products for our clients. The system not only allows us to work over detailed as well as sequential procedures but also helps us in maintaining international quality standards in an appropriate way. To carry out the endeavor successfully, we have employed a team of quality analysts, which is responsible for monitoring the quality tests at the laboratories stationed at our end. These analysts check our entire range of products on parameters like:

• Material of construction

• End details

• Pressure rating

These parameters are highly industry specific and are incorporated as per the specifications as well as the application requirements of our clients. With our highly professional approach and adherence to the quality management system, we have been accredited with the ISO 9001:2000 certification.

In addition to our standard range of products, we also specialize in manufacturing, exporting and supplying our clients, specially designed valves that are utilized in a host of industrial applications. Some of these products are:

• Metal seated ball valves:

• Ram type drain valves

• Disc check valves

• Three way valves

• Four way valves

• Non – slam check valves

• Pneumatic actuators capable of developing torques up to 3000 Nm

In addition to these products, we also have expertise in supplying following products:

• Excess flow check valves

• Metal seated butterfly valves

• High pressure power cylinders

• High torque pneumatic maxtor actuators

• Throttle check valves

• Duplex filters

• High pressure ball valve – two way and three way

• Special duty jacketed metal seated ball valves

• Angle Valves – screw down non – return ST way valve

• Angle valves – screw down ST way valve

• Wafer Check Valve

• Cryogenic Ball Valve

• Pinch Valves

• Knife Gate Valves

• Swing Check Valve

• Gate Valve

• Needle Valve

• Lift Check Valve

In order to fabricate a quality range of industrial valves for our clients, we make use of high-grade raw material. This is done to make sure that our range of valves last longer and offers optimum functioning. We make use of carbon steel, stainless steel, alloy steel and bronze. Moreover, we also use exotic metals like Hastalloy, Monel. Castings are also heavily into use in our production procedures for designing valves for our clients.

In order to execute our manufacturing procedures efficiently, we have stationed a well-equipped manufacturing unit that is built across a wide plot area of 6000 square feet. The unit is installed with all the latest machines that are procured from some of the certified vendors. These special machines enable us to manufacture 12000 VALVES & 300 ACTUATORS in the stipulated time frame; thereby fulfilling the bulk orders of our clients.

The machines fitted in our unit are:

• Cutting machines

• Welding machines

• Shaping machines

• Bending machines

These machines are upgraded from time to time to ensure a range of valves that are in sync with the market trends. Our sophisticated production house has enabled us so far to manufactures 45 different types of industrial valves, actuators and instrumentation equipment covering the needs of various industries.

At our in-house design unit, we make use of latest versions of CAD/CAM software to design our range of products as per the specifications of our clients.

We have a sophisticated and well-equipped unit for research and development at our premises. The department helps us in incorporating new technology and brings about changes in our existing range of products. The professionals engaged in the R&D activities assist us in finding new ways to innovate our products by changing the manufacturing methods & processes. These professionals conduct market research and analyze it thoroughly to incorporate the necessary data in the development process.

The main job of the wing is to design new industrial valves and changing or improvising the existing ones. Clear understanding of the process and the market scenario coupled with technological know-how has helped us a lot in delivering new and improvised products to our clients. With the aid of our department, we have been successful in manufacturing and offering our clients, products like:

• Metal seated ball valves

• Ram type drain valves

• Disc check valves

• Three way valves

• Four way valves

• Non – slam check valves

• Pneumatic actuators capable of developing

• Torques up to 3000 Nm

The Flocon team is synonymous to hard work and perseverance that is shown for achieving our business objectives with an ease. A close-knit group of expert professionals, our team is our biggest strength comprising Engineers, Technicians, Quality analysts, Research and Development personnel and sales & marketing professionals. These professionals are well-versed with their assigned jobs and are aware of the latest technological advancements.

The engineers and technicians are responsible for heading the manufacturing process and upgrading the installed machines in order to keep them in pace with latest developments. The quality analysts are required to assess the raw material and the end products to make sure that our clients receive a zero-defect range. Additionally, the research and development personnel are engaged in performing researches as well as market surveys for improvising our existing range of products.

Our entire range of products is capable of catering to the needs of:

• Cement, Process and Chemical

• Refineries & Petrochemicals

• Fertilizers

• Pharmaceuticals

• Thermal Power Stations

• Electronic

• Paints & Varnishes

• Sugar, Steel Plants

• Food and Oil industry

• Petroleum industry

• Nuclear power corn

• Steel plants

We have left no stone unturned in offering our clients, optimum products in standard as well as customized options. This level of excellence has been achieved owing to the painstaking efforts taken by us for the betterment of our entire business venture. In the journey, we have been successful in accomplishing trust of numerous clients by manufacturing our regular range of products as well as some special products in order to fulfill the variegated demands of our patrons.

Some of the companies that are in our clientele are:

We are also exporting our products to the overseas market of Middle East, Egypt, Australia, Singapore and Bangladesh. In addition to this, we offer easy payment modes, such as cash and demand draft in order to avert hassles during monetary transactions.