Flotech EngineersFlotech Engineers

Process Equipments

We provide a vast array of process equipments to our clients. Our range includes rotary joints, 3 and 4 pass thermic fluid heater (thermo pack), thermic fluid heaters, non-IBR steam boilers, heat exchanger, pressure vessels, storage tanks and process equipment. We make use of premium quality raw material for production process and we can deliver our range with in 40 days.
Marketed under the common brand name of DELTA, our range comprises of:


S.S.Process Equipments
S.S.Process Equipments


Our range of s.s.process equipments is widely used in various industrial applications. These are produced from superior grade stainless steel and mild steel which are procured from reliable vendors. Our range includes:
  • Storage tanks
  • Filters
  • Reaction vessels
  • Leaf filters and many others



Storage Tanks

We provide an extensive range of precision engineered storage tanks that are used for storing chemicals, solvents and other liquids. Our range is widely used various industries such as food, pharmaceutical, chemical and many others.

We can also manufacture these tanks according to the shape, materials used as well as the capacity required.

Following are some of the salient features of our range:
  • Leak proof
  • Resistant to corrosion
  • Robust construction
  • Allows efficient usage/storage of gas, chemicals and liquid
  • Easy to clean
  • Requires low maintenance

Storage Tanks



Pressure Vessels
Pressure Vessels


We offer a wide assortment of pressure vessels for industrial applications. Our range of pressure vessels are closed containers which are designed to carry gases or liquids at a certain pressure that is varied from ambient pressure.

Following are the important features of our range:

  • Dried With Pneumatic Air
  • Built-In Temperature Sensors & Control System
  • Chemically stable
  • Good tensile properties
  • High impact resistance
  • Corrosion resistant
  • Durability

These pressure vessels are extensively used in different industries and functions such as:
  • Autoclaves
  • Diving cylinder
  • Industrial compressed air receivers
  • Domestic hot water storage tanks
  • Re compression chamber
  • Distillation Towers
  • Pneumatic reservoir
  • Vessels in mining or oil refineries and petrochemical plants
  • Chlorine, propane, butane and LPG
  • Hydraulic reservoir under pressure
  • Storage vessels for liquefied gases such as ammonia



Thermic Fluid Heaters

We offer a wide assortment of thermic fluid heaters to our clients. Our range includes two helical coils and three pass and oil/gas/coal/husk fired heaters. These come with computer aided design that helps in ensuring maximum heat transfer and fuel gas path optimization.

Following are the main features of our range:
  • Supreme operational efficiency even at part load
  • Available in horizontal /vertical models in various capacities
  • Fully automatic operation
  • Maximum safety in all abnormal working conditions
  • Trouble free operation
  • Easy to handle
  • Manufactured according to the preset quality assurance program

Our range includes:

  • Non IBR Steam Boilers up to 1000 Kg/hr
  • Hot Water Boilers
  • Hot Air Generators

We also offer conversion of electrical heating systems to steam or thermal fluid heating system in corrugation and allied machineries on turnkey basis.

Thermic Fluid Heaters




3 And 4 Pass Thermic Fluid Heater (Thermopack)
3 And 4 Pass Thermic Fluid Heater (Thermopack)



We provide an extensive range of 3 and 4 pass thermic fluid heater (thermo pack), which are available in the brand name of Delta-Thermo pack. These heaters are appreciated for their flawless performance and durability standards.

Thermic Fluid Heater for Solid Fuels (Coal, Wood, Husk, Bagasse etc):
We offer DVT & DVTF series vertical thermo packs suitable for the ever changing fuel & energy situations. The vertical design of thermo packs attached with integral furnace assures total combustion of solid fuels such as coal, wood, husk, bagasse and many others. These are suitable for indirect heating applications in process industries such as Chemical, Rubber, Leather, Packaging, Food processing, Plywood and many others.

Available Options:
Delta-Thermo pack is available in 3 Pass and 4 Pass Models

Design Features of Thermo pack:
  • Our range of Thermo pack design follows the norms according to DIN 4754 & API codes for maximum film temperature and heat flux essential for lengthy operating life of heater and thermic fluid.
  • Total combustion of solid fuels
  • Liberal heat surface area on the coil is provided, thereby making the heater more efficient
  • The air pre-heater is provided to recover maximum heat from hot flue gases and thereby increasing the operating efficiency of Thermo pack
  • The balanced drought system ensures minimum infiltration of unwanted air through fire doors
  • All the combustion air passes through the air pre-heater resulting in maximum heat recovery and thereby increasing the efficiency

Thermo pack safeties & controls:
  • The temperature controllers installed on the outlet and the return line of thermo pack ensures precise temperature control and prevents the excess heating of thermic fluid
  • Pressure relief valves are installed on the pipeline to reduce any accidental increase in pressure
  • If the flow of thermic fluid is low, differential pressure switch across the return and outlet pipeline of Thermo pack cuts off the I.D and F.D. fan to slow down combustion
  • The level switch cuts off the I.D. and F.D. fans incase of low thermic fluid level in the expansion tank
  • Electrical interlock cuts off the fans incase of thermic fluid pump motor trip
  • A diesel generating set can be provided to thermic fluid pump to keep the circulation ON at the time of power failure. It helps to avoid the thermic fluid degradation

Applicable in industries such as:
  • Indirect heating Process in Textiles
  • Dairy
  • Pharmaceutical
  • Chemical
  • Rubber
  • Leather
  • Packaging
  • Food processing
  • Plywood



Non-IBR Steam Boilers

We provide an extensive range of STEAMAX series four pass, non-IBR steam boilers that come with the advantage of reverse flow technology, which provides optimum efficiency.

Our range is well known for its compact size and are designed for instant steam generation. These are widely used in industries such as chemical, rubber, leather, packaging and many others.

Following are the features of our range:

  • Safety measurements strictly follow IBR regulations
  • Suitable for fuels libe HSD. LDO, FO. LSHS. LPG and natural gas
  • Boilers are ideal for direct and indirect heating applications

Design Features:
  • Forced circulation water tube coil type, four pass reverse flow design. In a reverse flow design, the flue gas flows axially downwards in the first pass on reaching the bottom, the flue gas takes a reverse turn upwards, which resulting in the second pass that make sure complete combustion resulting in high rate of heat flux in the radiant zone and thereby leading to high thermal efficiency.
  • Membrane walls in the helical coils gives sufficient residence time for total combustion and thereby ensuring better Safeties & Controls.
  • Burner electronic sequence controller is provided to sense any abnormal operating conditions.
  • Light dependent photocell is offered to sense the flame failure.
  • Audio Visual alarm is provided, incase of any abnormal operating conditions.
  • Differential pressure switch is offered to control operation.
  • Blow down valve open limit switch is provided to sense the opening of the blow down valve.
  • No water cutout switch is provided to monitor the flow of boiler feed water.
  • Contactors & relays are offered for each motor.
  • Quality of steam in terms of dryness fraction.
  • Economizer is offered to recover maximum heat from the flue gases by pre-heating the boiler feed water and thereby increasing the efficiency of the boiler.
  • Aluminum radiator is provided between the inner and outer shell, ensuring pre-heating of fresh air going into the combustion chamber and cooling of outer shell leading to finest efficiency.

Non-IBR Steam Boilers




Heat Exchanger
Heat Exchanger


Our range of industrial heat exchangers is manufactured with qualitative raw material such as stainless steel, mild steel and many others. These offer solutions to industries including oil, refineries, pharmaceuticals, bulk drug, petroleum, chemical, sugar, distillery and others.

Following are the specifications of our range:
  • Capacity - 0.5 m2 to 475 m2 H.T.A. (Heat Transfer Area)
  • Length - Up to 8 Meters
  • Type - Single pass, Multi pass or 'U' tube
  • Design to international standards



Rotary Joints

We are offering a wide range of rotary joints to our clients under the brand name of ‘Flotech’. We make use of premium quality raw material and latest manufacturing technology to produce our range. Our range includes rotary joints, fs-series rotary joints, fx-series rotary unions, siphon elbow, flexible hose and many others, which are well known for their flawless performance standards. We can also provide our range of rotary and movable connections for thermic fluid (hot oil), steam, water and other fluids in various other specifications. Our range of rotary joints includes:

Rotary joints for steam, hot oil and water:
The joints are used for connecting a flow of vapor / liquid via an immobile supply pipe to a turning machine part like a cylinder, roll, dryer, and others. Its main attributes include maintenance of seal without using any sort of packing, adjusting to operating pressure and require no lubrication. These are applicable in:

Rubber & Plastics
Printing & Packaging
Paper & Pulp
Fiber & Dyeing
Steel Mill
Chemical
Food
Film Machine
Injection
Mixing Roll
Extruder
Calendar
Offset Press
Photogravure press
Corrugation Machine
Super Calendar
Coater
Sizings
Vacuum Dryer
Drum Dryer
Ball Mill
Conical Dryer
Cooker
Kettle
Continuous Plating
Strip Mill

Fs-series rotary joints high temperature, high pressure steam or hot oil:
Our Fs-Series rotary joints provide a smooth operational service and requires less maintenance. The contact parts have the advantage of corrosion resistance, which provides safety to the seals from early wearing. We offer both mono flow as well as dual flow rotary joints in all sizes (with stationary or rotating internal pipe).

Specifications of the range are as follows:
  • Max. Saturated Steam Pressure 10.55 Kg/cm2 (150 psi)
  • Max. Saturated Steam Temperature 185° C
  • Max. Hot Oil Pressure 7Kg/cm2(100psi)
  • Max. Hot Oil Temperature 300 C
  • Max. Rotational Speed 400 RPM
Please Note: Operation at maximum pressure continued with maximum speed should be avoided.

Flotech fx-series rotary unions general purpose:
Our range of flexible and compact rotary unions is widely used for intermittent steam, water or hot oil. The stainless steel housing comprises of a mechanical seal having seal face combination of tungston carbide against carbon graphite and a rotor shaft guided by two precision ball bearings that keeps the seal faces in ideal alignment. The seal faces are micro-lapped to an optical flatness of less than 2 light bands to ensure leak proof operation. All sizes are available in mono flow and dual flow (with stationary or rotating internal pipe).

Rotary Joints




Lapping And Polishing Job Work
Lapping And Polishing Job Work


We undertake lapping and polishing job work for all sorts of mechanical steel fabrication. This is mainly done for prevention of leakage. This job work is executed and accomplished strictly according to the specific requirements of our esteemed clients. We possess all the resources and an adept manpower that assist us in completing the job with in the stipulated time period.



Customized Fabrication Services

Backed by a team of experts, we offer top class customized fabrication services. These services are executed only after comprehending and analyzing customers specifications and demands. After confirmation from clients, the plan is implemented. Leveraging on our resources, we assure our clients to fulfill the undertaken assignment within the set time frame.

Customized Fabrication Services








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