Flowmatic Control Systems Pvt.Ltd, BangaloreFlowmatic Control Systems Pvt.Ltd, Bangalore
Filling Machines

We are making use of the best available resources in the best possible manner to manufacture a precision-engineered range of liquid filling machines, automatic filling machines, drum filling machine, barrel filling machine, powder handling and automatic flow control systems. These machines and systems are manufactured as per the set industry standards thus maintaining the excellency in the production procedures. To achieve the highest level of client satisfaction, we are customizing our range as per the specifications provide by our clients. Adding on, we pack our range in high-grade packing material thus assuring that it remains safe till it reaches at our client's end. We conduct thorough quality checks before delivering our filling machines so as to make sure that these remain functional for a longer period of time.


Automatic Filling Machines
Automatic Filling Machines
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We aim at delivering nothing less then the best and this is the reason that we manufacture a highly functional range of Flowmatics Automatic Filling Machines using high-grade raw material. The range that we manufacture is available in two models namely Standard Model and Economy Model and is widely demanded in various industries to cater to various filling requirements. We make use of latest CAD and CAM software to design and develop our range in such a manner that it requires low maintenance, should have long serviceability, produce minimum noise and are easy to assemble. We offer these machines at industry leading prices and pack our range in proper packing material thus assuring its safety to the maximum.

Certain specifications of these machines are as follows:

Various Parts:

  • Weighing platform
  • Electronic filling controller
  • Pneumatically operated dual stage valve
Uses:

Our filling machines are used in edible oil / vegetable oil, lube oil, chemical and food processing industries for filling edible oil, lube oil, chemicals and other free flowing liquids in CAN / TINS

Features:

  • Simple and user-friendly
  • Programmable Set Points for coarse feed, fine feed, in-fligh correction, zero margin & delay during drip dispense
  • Provision for external batch start
  • Cumulative totaliser, batch totaliser etc
  • Password security for keyboard settings
  • Full scale calibration through keyboard
  • Resolution, Decimal point selection through keyboard
  • Multi-loop checking for consistency of filling
  • Fast sampling with digital filtering technique



Barrel - Drum Filling Machine
Barrel - Drum Filling Machine
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We leverage over latest manufacturing techniques that we have adopted to fabricate a precision-engineered range of Barrel / Drum Filling Machine. These machines are highly functional, have a long service life and are easy to operate. We customize our range in accordance with the various requirements of our clients and pack it in proper packing material thus assuring its utmost safety. This range is supplied in bulk to our clients at industry leading prices and we assure the timely delivery of our machines. As we check our entire range over various quality parameters, we make sure that there remains no flaw in the range which is being supplied to our clients.

Specifications, uses and features of our range are as follows:

Parts:

  • Filling controller which is microprocessor based with a fast sampling ADC
  • Weighing platform mounted on a load cell that senses the weight during filling and sends the signal to the filling controller
  • The dual stage filling valve pneumatically operated in "coarse" and "fine" modes to achieve the required accuracy
  • Machine is provided with an additional roller ramp (optional) for easy placement and removal of barrels from the weighing platform

Industries Catered:

  • Edible Oil / Vegetable Oil
  • Lube Oil
  • Chemical
  • Food processing

Features:

  • Simple and user-friendly
  • Programmable Set Points for coarse feed, fine feed, in-flight correction, zero margin & delay during drip dispense
  • Provision for external batch start
  • Cumulative totaliser, batch totaliser etc
  • Password security for keyboard settings
  • Full scale calibration through keyboard
  • Resolution, Decimal point selection through keyboard
  • Multi-loop checking for consistency of filling
  • Fast sampling with digital filtering technique
  • Local Control Panel for easy operational control



Ketchup - Jam Filling Machine
Ketchup - Jam Filling Machine
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We are a leading name in the food processing industry offering a wide range of Ketchup Filling Machine and Jam Filling Machine. These machines are designed and developed as per the specifications provided by our clients and are used for hygienic filling of hot jam, ketchup, squash, fruit pulp/crush etc.  Fabricated using high grade SS 304, these machines consists of following parts:

  • Weighing platform mounted on the load cell to sense the weigh during filling
  • Filling controller receives continuous output from the load cell to control the valve at the required set The filling controller consists of electrical, electronic and pneumatic circuits to control the filling valve as per the load cell output and set values
  • The dual stage pneumatic valve operates in "coarse" and "fine" mode as per the set values in the filling controller
  • Filling controller comprises a keyboard of 2 x 3, matrix to set various parameters and have a seven-segment LED display to indicate the filled quantity and other parameters
  • A start button provided on the control panel to press and start the filling operation
  • Filling gets cut off automatically as per the set values

Our range is appreciated for the following features:

  • Simple and user-friendly
  • Programmable Set Points for coarse feed, fine feed, in-flight correction, zero margin & delay during drip dispense
  • Provision for external batch start
  • Cumulative totaliser, batch totaliser etc.
  • Password security for keyboard settings
  • Full scale calibration through keyboard
  • Resolution, Decimal point selection through keyboard
  • Multi-loop checking for consistency of filling
  • Fast sampling with digital filtering technique



Paint Solvent Filling Machine
Paint Solvent Filling Machine
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We have available with us a highly functional range of Paint / Solvent Filling Machine which is customized as per the specifications of our clients. These machines are used for filling paints and solvents in Cans and Tins. These are customized as per the specifications of our clients. We leave no stone unturned ion maintaining the highest standards of quality while manufacturing our range and use only quality raw material to manufacture these machines. The safety of our range is assured as we pack these machines in quality packing material and pay paramount importance towards the loading and unloading of these machines. These machines are offered in tow models i.e. standard and T-model at industry leading prices.

Parts of the machine:

  • Electronic filling controller and all electrical terminals housed in flameproof enclosures thus enabling the operation of the machine even in hazardous environments
  • Weighing platform mounted on a load cell that senses the weight during filling and sends the signal to the filling controller
  • Platform is made height adjustable to accommodate a wide variety of containers



Adhesive Filling Machine
Adhesive Filling Machine
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We have been making use of the latest available technology to manufacture a precision-engineered range of Adhesive Filling Machine. These machines are customized as per the specifications of our clients and are checked for optimum functionality before being delivered at our client's end. Our range is packed in proper packing material and is delivered with in the shortest time frame. Widely used in Adhesive, Resin, Paint, Solvent manufacturing industries, these machines are customized as per the specifications of our clients.

Parts of the machine:

  • Weighing platform
  • Filling valve assembly consisting of pneumatically operated and manual valves
  • Valves supporting structure
  • Flameproof electronic controller with keyboard and necessary product pumping arrangements
  • Designed for filling viscous liquids
  • Electronic filling controller and all electrical terminals are housed in flameproof enclosures that enable the machine to be operated in hazardous environments
  • The weighing platform is mounted on a load cell that senses the weight during filling and sends the signal to the filling controller
  • The platform is made height adjustable to accommodate a wide variety of containers
  • Roller platforms provided for easy conveying of filled containers\
Features:

  • Simple user-friendly machine
  • Programmable Set Point for coarse feed, fine feed, in-flight correction & zero margin
  • Provision for external batch start
  • Cumulative totaliser, batch totaliser etc
  • Password facility for keyboard settings
  • Full scale calibration through keyboard
  • Resolution, Decimal point selection through keyboard
  • Multi-loop checking for consistency of filling
  • Fast sampling with digital filtering technique
  • Flameproof enclosures for electronic/electrical controls suitable for operation in hazardous environment
  • Height adjustable weighing platform to accommodate wide range of containers
  • Designed to handle free flowing as well as very viscous liquids



Resin Filling Machine
Resin Filling Machine
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We manufacture a precision-engineered range of Resin Filling Machine which is fabricated using high-grade raw material. These machines are used in paint, resin-manufacturing industry, and possess general features such as high functionality, long serviceability, accuracy, high filling rate and noise free operation. Our range is customized as per the specifications of our clients in terms of manufacturing and packing and is delivered with in the shortest time frame. Offering our range at industry leading prices, we have become an undoubted choice of our clients.

Parts of the machine:


  • Weighing platform placed over an adjustable pedestal, intermediate storage tank
  • Tank fitted with filling valve, pneumatic inlet valve operating with automatic level sensor, heating arrangement for the intermediate tank and an electronic electrical control panel
  • Pneumatically operated inlet valve and the level sensor maintain a constant level in this tank
  • Resin is filled into the cans by operating plunger valve
  • Plunger valve operates in "coarse" and "fine" feed to achieve then required accuracy
  • Cans placed on the weighing platform mounted on a load cell that continuously monitors the quantity of filling
  • The electronic controller fitted with a keyboard to set the required quantity
  • The filling cuts off once the set weight is achieved
  • Band heater with thermostat arrangement provided to maintain the resin temperature in the intermediate storage tank
  • Necessary temperature insulations are also provided for the intermediate tank
Features:

  • Simple user-friendly machine
  • Programmable Set Point for coarse feed, fine feed, in-flight correction & zero margin
  • Provision for external batch start
  • Cumulative totaliser, batch totaliser etc.
  • Password facility for keyboard settings
  • Full scale calibration through keyboard
  • Resolution, Decimal point selection through keyboard
  • Multi-loop checking for consistency of filling
  • Fast sampling with digital filtering technique



Diesel Filling Machine
Diesel Filling Machine
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We have available with us a wide range of diesel filling machine which is customized as per the specifications of our clients. These are designed and developed using latest versions of CAD and CAM software and are widely used in Automobile/Truck manufacturing industries for filling diesel into the fuel tanks of vehicles during assembly. The optimum functioning of these machines is assured as we deliver a properly tested range of machines thus gaining maximum client satisfaction. Our range is manufactured using high grade raw material which is procured from leading vendors across the globe.

Various Parts of our machine are as follows:

  • Volumetric Diesel Dispensers consist of a positive displacement flow meter to accurately measure and dispense the required quantity of diesel into the fuel tank
  • Gear pump driven by flameproof induction motor, pumps the diesel into the fuel tank from the storage facility through pneumatically operated valves and the flow meter
  • Diesel Dispenser provided with audio-visual signals to indicate filling as well as completion of the filling cycle
  • Microcontroller based electronic control panel that has a flexible keyboard for setting the required filling quantity monitors the operation of the diesel filling machine

Features:


  • Provision for external batch start
  • Cumulative totaliser, batch totaliser etc
  • Password facility for keyboard settings
  • Full scale calibration through keyboard
  • Resolution, Decimal point selection through keyboard
  • Multi-loop checking for consistency of filling
  • Positive displacement flow meter with pulser output for accurate flow measurement
  • Audio-visual indication for filling-in-progress/set achieved
  • Dual side outlets (LH & RH) for flexibility of operation



Automatic Oil Vending Machine
Automatic Oil Vending Machine
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Used for selling loose oil in the market, our range of Automatic Oil Vending Machine is in wide demand across the globe. We make use of quality raw material to fabricate a range which assures accurate and hygienic vending of oil. These machines are operated with pumps or by gravity flow of oil from a storage tank and are designed to vend a maximum of four different types of oil. The quantity to be filled is set in any of the four nozzles which depend upon the requirements of our clients and the set, achieved and cumulative quantity is displayed in grams or milliliters. This range is used for dispensing maximum four types of oils from the overhead tank and is used in Edible Oil/Vegetable Oil manufacturing industries and Retail outlets and is appreciated for the following features:

Features:

  • Simple Installation
  • Good Accuracy and High Resolution
  • Micro Controller based Operation
  • Automatically Shuts OFF at the Preset Value
  • Totalizer for Cumulative, Batch and Price
  • EEPROM for Parameter Memory Backup
  • Fast Sampling with Digital Filtering Technique
  • Software Calibration
  • Auto Tare Facility



Water Dispenser
Water Dispenser
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We have available with us a wide range of water dispensers, which are used for mineral water vending at railway stations and bus stations. These are easy to install and efficiently remove all the dust particles to provide crystal clear water. These water dispensers are customized as per the specifications of our clients and are manufactured in compliance with various industrial standards. We use high-grade Stainless Steel 304 to fabricate this range thus assuring that our dispensers remain functional for a longer period of time. These are offered at industry leading prices and are packed in hygienic packing material.

Features and specifications:

  • An intermediate storage tank of 50 liters capacity
  • Tank connected to the main storage tank
  • The tank gets refilled as the water is dispensed, simultaneously from the main storage tank assisted by mechanical float switch arrangements
  • Selected quantity of water flows by gravity into the bottles or cans through a solenoid valve
  • The flow rate is set constant with a Ball Valve, Solenoid Valve and Timer System
  • A push button and LED display provided for each system to start dispensing and indicating the quantities
  • The 7- segment 5 - digit LED display indicates the quantity dispensed
  • The cumulative quantity dispensed during the period displayed on pressing the corresponding button in the front panel provided on the left side of the indicator and the same can be re-set by the selector switch provided on the right side chamber of the system



Carbon And Oil Batching System
Carbon And Oil Batching System
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To offer accurate weighing and batching of ingredients for assuring a consistent product mix in the Intermix/Banbury in the Tyre manufacturing/Rubber industry, we offer a precision-engineered range of Carbon & Oil Batching System for Rubber Industries. These systems are highly beneficial as these ensures consistency of operation, increased output and eliminating wastages and are used for dispensing a precise amount of carbon and oil into the Intermix/Banbury. There is present a batching system which consists and weigh hoppers with pneumatically operated butterfly valves and vibrators for batching of carbon. Further, these systems are provided with an overhead heating tank and an intermediate weighing tank for batching of oil and the batching is done as per loss in weight of oil in the intermediate tank.

Features:

  • PLC control for better accuracy and consistency of operation
  • Programmable set points
  • Cumulative totaliser, batch totaliser etc
  • Calibration through keyboard
  • Fast sampling ADC for high-speed performance
  • RS 232 interface



Oil Dispensing System
Oil Dispensing System
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Our precision-engineered range of Oil Dispensing System for Automobile Industries is used for filling different types of lube oils into vehicles during assembly. These machines have lube oil dispensers which are available in volumetric as well as gravimetric versions. These machines are designed and developed using latest tools and machines as per the blueprints offered by our clients. We also offer servicing contract on annual basis to make sure that these machines remain functional for a longer period of time.

Specifications and features

  • Volumetric lube oil dispensing system consists of a positive displacement flowmeter to accurately measure and dispense the required quantity of lube oil into the vehicles
  • A gear pump driven by an induction motor, pumps the lube oil into the vehicle from the storage facility through pneumatically operated valves and the flowmeter.
  • The Lube Oil Dispenser provided with audio-visual signals to indicate filling as well as completion of the filling cycle
  • A microcontroller based electronic control panel that has a flexible keyboard for setting the required filling quantity monitors the operation of the Lube Oil Dispensing Machine

Gravimetric Lube Oil Dispensing System

  • Consists of a weighing hopper suspended on load cells and pneumatically operated filling and dispensing valves
  • Dispensing of oil  done as per loss in weight of oil in the weighing hopper
  • Microcontroller based electronic control panel that has a flexible keyboard for setting the required filling quantity monitors the operation of the gravimetric Lube Oil Dispensing Machine

Features [Volumetric Lube Oil Dispenser]:

  • Provision for external batch start
  • Cumulative totaliser, batch totaliser etc
  • Password facility for keyboard settings
  • Full scale calibration through keyboard
  • Resolution, Decimal point selection through keyboard
  • Multi-loop checking for consistency of filling
  • Positive displacement flowmeter with pulser output for accurate flow measurement
  • Audio-visual indication for filling-in-progress/set achieved
  • Dual side outlets (LH & RH) for flexibility of operation

Features [Gravimetric Lube Oil Dispenser]


  • Settings through programmable keyboard
  • LED display for the quantity dispensed
  • Cumulative Totaliser, Batch Totaliser etc.
  • Fast Sampling with digital filtering technique
  • NV RAM for parameter memory back up
  • Automatically shuts off at the pre-set value
  • Emergency shut off available
  • Float switch interlock for storage tank to prevent overflow
  • Drip free dispensing nozzle
  • Audio-visual indications for filling and dispensing
  • Easily serviceable
  • Remote Control Panel for easy operation



Tyre Inflator - Digital Air Gauge
Tyre Inflator -  Digital Air Gauge
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We offer a wide range of Flowmatics Digital Air Gauge, which is available in wall-mounting model/custom, built and can be customized as per the specifications of our clients. These inflators are designed and developed using latest version of CAD and CAM software so as to live up to the expectations of our clients to the maximum. We check our entire range over various quality parameters such as vibration, temperature, power supply variation, repeatability, sensitivity, linearity etc. These machines are offered at industry leading prices and are supplied in bulk to our global clients.

Features and specifications:

  • Microcontroller based pressure transducer system
  • Inflation and deflation function
  • Fully automatic safe device to inflate tyres accurately to a pre-set pressure
  • Unit designed to use minimal compressed air, thereby avoiding wastage of compressed air
  • Weather proof, robust and elegant in design
  • Electronic Pressure Sensor.
  • One inch Dual display [LED/LCD] for remote visibility
  • Pressure setting at fingertips
  • Auto cutoff with buzzer
  • All weather enclosure

The Air Gauges that we offer has "Normal High" and "Normal Low" mode and the tyres are inflated easily in "Normal High" mode.

Application:

  • Automobile Garages
  • Petrol Bunks
  • Mines and Construction sites 
  • Earth Moving Equipments




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