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 Processing Plant & Machinery
We manufacture a range of products with a keen eye on consumers' requirements. Be it a domestic or an industry based client, we strive hard to meet all the requirements of clients. Our range of products includes Bead Mills, Roll Mills, Basket Mills, Triple Roll Mills, Twin Shaft Mixers, Planetary Mixers, Industrial Attritors, Pug Mixers, Double Cone Blenders and High Speed Dispersers.


Bead Mills
Bead Mills

The Bead Mills offered by us are the batch process machines that is used for dispersing and size reduction of inks, paints and coatings. The bead mills combined the operations of grinding, premixing and dispersing with in one machine. Fabricated using quality material it possess a very well built agitator disc that enables the breaking of solid matter into grounded form. Appreciated for low power consumption, the machine is durable and reliable. We develop and manufacture our products keeping in mind the specific requirements of our clients.

Technical Specifications:

Model FEBAS 50 FEBAS 150 FEBAS 300 FEBAS 500 FEBAS 1000
Max. Operating Volume (ltrs) 50 150 300 500 1000
Total Volume (ltrs) 75 225 400 650 1200
Motor Rating - Main Drive(HP) 5 10 20 30 40
Motor Rating - Hydraulic (HP) 1 1 1 1.5 2
Vessel Dimension - Diameter (MM) 450 640 850 900 100
Vessel Dimension - Height (MM) 490 700 920 1000 1250
Machine Weight (KG) 600 1000 1500 1750 2000 HP depends on viscosity & density of millbase. Features
  • Easy Dispersion by Milling
  • Full batch operation
  • Convenient for Multiproduct
  • Operation Delivering better product quality
  • Less cleaning time


Application

  • Web Offset Ink
  • Sheet Fed Ink
  • Screen Inks
  • Gravure Inks
  • Paint & Coatings
  • Biotech specialities
  • Herbicide & Fungicide Concentrates
  • Adhesives & Resins
  • Plastisols
  • Dyestuff Dispersions
  • Paper Coatings
  • Cocoa Products
  • Magnetic Coatings
  • Minerals




Basket Mills

We manufacture Basket Mill that are available with jacketed container with SS contact area, mirror polished for easy cleaning fitted with flush type valve for discharge of product. These basket mills have SS basket for retention of grinding media -non clogging screen - maximum screen area for high flow circulation of mill base.


Capacity : We offer double cone mixer in various capacities ranging from 100 liters to 1000 liters.

Features :

  • It is conical in shape at both ends ends. This allows uniform mixing and easy discharge.
  • To avoid any excessive load on the gear box and motor, the cone is statically balanced.
  • The powder can be loaded into the cone through the wider opening.
  • The powder can be discharged through a mucon valve or a slide valve.
  • Depending upon the product, we can provide paddle type baffles on the shaft for better mixing.
  • This blender can also be operated by a timer.
  • The contact parts are manufactured of either SS 304 or 316 On customer request, we also supply flame proof motor as an optional.

Application

  • Web Offset Ink
  • Sheet Fed Ink
  • Screen Inks
  • Gravure Inks
  • Paint & Coatings
  • Biotech specialities
  • Herbicide & Fungicide Concentrates
  • Adhesives & Resins
  • Plastisols
  • Dyestuff Dispersions
  • Paper Coatings
  • Cocoa Products
  • Magnetic Coatings
  • Minerals


Basket Mills


Triple Roll Mills
Triple Roll Mills

We manufacture precision Triple Roll Mills that are designed with centrifugally cast alloyed chill rolls (550 BHN Hardness). These mills also have Hydro-dynamic motorized hydraulic pressure system for roll closing and opening and roll pressure. In our triple roll mill, Mix, Grind & Release modes are activated by solenoid valves or rotary valve by quick position lever. These mills have automatic engagement of scraper tray during grind mode and also have totally corrosion free closed water cooling system. Some technical specifications of our triple roll machine.

Technical Data :



Mill Model 75 93 150 300
Size (Unit ) 8"x20" 10"x27" 12"x30" 15"x38"
Roll Diameter (MM) 200 254 305 381
Roll Working Length (MM) 510 690 750 970
Motor Rating (HP) 10 15 25 40
1 1 1 2
Machine Dimension (MTR) 1.5 1.65 2.1 2.3
1.1 1.1 1.45 1.7
1.2 1.2 1.4 1.6
Machine Weight (KG) 1200 1750 3000 4500 * Higher Sizes and Lab Models are also available. Hydrostatic Pressure setting are alternatively offered for preferential models


Applications Triple Roll Mill is mainly used in the manufacture of:


  • Printing Inks
  • Artistic Colours
  • Paints
  • FRP Pigment
  • Textile Printing Inks
  • Leather Coatings
  • Plastic Coatings
  • Cosmetic Products
  • Toilet Soap & Detergents




High Speed Dispensers

We offer superb performance High Speed Dispersers that are available with mixing shaft assembly with Motor & Pulley Belt transmission. All our High Speed Disperser are specially designed with high flow pitched impeller for effective dispersion and have top hood with charging port & sight windows. High Speed Disperser are made from ss or mild steel.

Technical Specifications :



Model FEED 50 150 300 400 500 1000 1500
Max. Operating Volume (ltr)
50 150 300 400 500 1000 2000
Total Volume (Approx.) (ltr)
75 225 400 425 650 1450 2500
Motor Rating Main Drive* (HP) 03/05/09 05/10/09 10/20/09 15-30 20-40 40-60 40-80
Hydraulic (HP) 1 1 1 1.5 2 2 2
Optional Scraper Motor (HP)
1 2 3 5 5 7.5 10
Vessel Dimension Diameter (MM) 450 650 800 860 940 1100 1400
Height (MM) 550 800 1000 1050 1150 1350 1650 * HP depends on viscosity & density of millbase.


Application

  • Web Offset Ink
  • Sheet Fed Ink
  • Screen Inks
  • Gravure Inks
  • Paint & Coatings
  • Biotech specialities
  • Adhesives & Resins
  • Heat Sensitive Speciality Coatings
  • Plastisols
  • Dyestuff Dispersions
  • Paper Coatings
  • Cocoa Products
  • Magnetic Coatings
  • Minerals


High Speed Dispensers


Industrial Attritors
Industrial Attritors

We offer Attritor that is known for its trouble free performance. These attritors are easy to operate and are made from superior quality raw materials. Our attritor is used in the manufacture of Industrial Paints, Liquid Inks, Minerals, Sulfur, Ferrite, Ceramic, Mica, Garnet & Magnetic Coatings.




Twin Shaft

We offer Twin Shaft Mixers that are widely used in the mixing process of Industrial & Decorative Paints, Printing Inks, Sealing Compounds, Coatings & Textile Auxiliaries.

Technical Specifications :

Blank
Model FESFM 50 100 200 300 400 600 1000
Max. Operating Capacity (ltrs)
50 100 200 300 400 600 1000
High Speed (HP/KW) 5.0/3.7 7.5/5.6 12.5/9.3 15/11.3 20/15 25/15 30/22.5
Hydraulic (HP/KW) 1/0.75 1/0.75 1/0.75 1/0.75 1.0/0.75 1.5/1.1 02/01/05
Vessel Dimension Diameter (MM) 425 530 660 765 840 960 1140
Height (MM) 475 590 730 845 925 1060 1260
Machine Weight (KG)
750 1000 1250 1500 2000 2300 3000 * Higher Capacity Models & Lab Model are also available.



Design Highlights

  • Fully enclosed rigid sturdy Frame, Comprising mixing head and vertical column.
  • Container (M.S or SS 304) with dished bottom on caster wheels and Toe bars for easy movement.
  • Container fully covered by top hood/ Lid fixed to Mixing head.

Application

  • Web Offset Ink
  • Sheet Fed Ink
  • Screen Inks
  • Gravure Inks
  • Paint & Coatings
  • Biotech specialities
  • Herbicide & Fungicide Concentrates
  • Adhesives & Resins
  • Heat Sensitive Speciality Coatings
  • Plastisols


Twin Shaft


Planetary Mixers
Planetary Mixers

We manufacture Planetary Mixers that are widely used in the manufacture of Ink Concentrates, Pigment Pastes, Confectionery & Thixotropic Pastes.


Features

  • Low input drive for mixing of pasty products.
  • Hydraulic lift gear.
  • Optimum combination of mixing and shear.
  • Vaccum Tight design.
  • Apt. for extreme viscosities and Thixotropic products




Pug Mill Mixers

Pug mixer offered by us are of excellent quality. The inner walls are constructed with SS or MS sheets while the mixer which consists of a center shaft of an appropriate diameter and is either made of S.S or M.S material. These mixers are also fitted with specially designed agitator blades in the central shaft to provide contraflow action. Contraflow ensures consistent circulation to mix/blend ingredients from one end to the another and hence homogenize the batch. Both the ends of the vessel are provided with stuffing boxes on the shaft. These boxes prevent the blended ingredients from leakage or entering into bearings. The shaft is supported by heavy duty pedestals. We provide special arrangements for models above and below 300kgs. For all the models below 300 kgs, the unit is attached with a pulley drive system along with tilting arrangement for smooth discharge. And for the models above 300 kgs, the unit is provided with a gearbox drive coupled to a motor and the discharge valve at the bottom.

Capacity:
We offer pug mixer in various capacities ranging from 200 liters to 3000 liters.

Applications:
Pug mixer is used for the following purposes:
  • For Mixing of Cement & Paints
  • Coatings and Paste Masses
  • Stainless steel construction
  • Plain carbon steel construction


Pug Mill Mixers


Pug Mixers
Pug Mixers

Our Sigma mixers comprises of a container welded and machined together with the sigma blades. We have designed them keeping the clearances between the walls and the container to a minimum. This ensures maximum efficacy in kneading and mixing. The shafts of the sigma blades are fitted in bearing blocks. these are each provided with roller bearings, steel glands/teflon rubber seals for smooth and leakproof operations. The mixer is mounted on a sturdy base frame fabricated out of ISMC sections and are free from vibrations. We also provide cooling and heating jackets. These types of machines are available in M.S. and S.S.contruction. The mixer can be tilted by means of a mechanical system or manually. For bigger models we provide hydraulic tilting. Hydraulic tilting system comes with complete power pack, pressure valves, fittings, electric motor, cylinders, pipes and hoses which makes the tilting mechanism quick, easy and simple to operate.

Capacity:
We offer double Sigma Mixer in various capacities ranging from 10 to 500 liters.

Applications:
Sigma mixers are used for the following:
  • Varnishes & Paints
  • Resins, Glues, Adhesives
  • Polyurethanes
  • Pharmaceuticals
  • Inks
  • Chemicals
  • Food
  • Lacquers
  • Colourants
  • Cosmetics




Paste Mixers

We offer Paste Mixer that are attached with centrally rotating Trifoil blade & anchor type scraper to scrape material inside vessel. Frequency Inverter are also available in paste mixer for variable speed. These paste mixers have automatic reciprocating up & down motion of central shaft during mixing cycle and hydraulic lifting and lowering and hydraulically pressed top hood. It is used for mixing, dispersing, homogenizing, tacky and difficult to handle thick pastes and accepts viscosity from 30,000 cps to 150,000 cps.


Technical Specifications :



Model FEPM 100 FEPM 200 FEPM 300 FEPM 500 FEPM 750 FEPM 1000 FEPM 1500
Max. Operating Capacity (ltrs) 100 200 300 500 750 1000 1500
Motor Rating - Main Drive (HP) 5 10 20 30 40 50 60
Motor Rating - Scraper Drive (HP) 1 1 2 3 3 5 5
Vessel Dimension - Hydraulic (HP) 1 1 2 2 2 3 3
Vessel Dimension - Diameter (MM) 575 635 725 860 985 1080 1240
Vessel Dimension - Inner Depth (MM) 575 635 725 860 985 1080 1240 * Higher Capacity Models and Lab Model are also available.


Applications


  • Web Offset Ink
  • Sheet Fed Ink
  • Screen Inks
  • Gravure Inks
  • Paint & Coatings
  • Biotech specialties
  • Herbicide & Fungicide Concentrates
  • Adhesives & Resins
  • Dyestuff Dispersions
  • Paper Coat
  • Minerals


Paste Mixers
Bead Mills
Basket Mills
Triple Roll Mills
High Speed Dispensers
Industrial Attritors
Twin Shaft
Planetary Mixers
Pug Mill Mixers
Pug Mixers
Paste Mixers

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