Seed Processing Machinery, Air Classifier, DRI Plant, Pressure Destoner, Vacuum Destoner, Pressure Gravity Separator, Rice Mill

Seed Processing Machinery

We offer a comprehensive range of seed processing machinery by using qualitative raw material. Our machinery is available with various capacities and we can also customize in the capacity range as per the requirement of our clients. Our wide array comprises of the following:

Air Classifier

No jack shaft
No lubrication required
No screens to clean
Uniform air distribution
14 gauge steel construction
Air chamber observation windows

Product separation is based on the differential of lifting velocity principle which is dependent on the shape, surface texture and density which affect the aerodynamic behavior of the product in the Air stream. The heavier part falls in the air stream and discharged out the discharge density, airlock and spout. On the contrary, the lighter part is carried with the air stream to the settling chamber where most of this product is discharged through the light product discharge spout.

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DRI Plant

We manufacture and provide DRI (Directly Reduced Iron) plants where sponge iron (an iron ore) is reduced directly into solid state using coal gas, natural gas or coal as reductants. Our plant is highly essential in the steel manufacturing process.

Principle

In sponge iron plant coal is used as a reductant in a rotary kiln which creates a waste comprising of coal char and other inorganic oxides. The waste also known as DRI ash should have a minimum quantity of carbon in it in order to prevent re-oxidation of the freshly produced sponge iron at the discharge end of the rotary kiln. The carbon is used to reduce the atmospheric pressure till the end of process. Magnetic separation is used to separate waste from the product. Air separation of solids can also be used to separate the carbon bearing char from the magnetic and nonmagnetic oxide wastes.

The carbon bearing char with carbon content of between 40 and 50% can be used as fuel in boilers which accept such fuel, such as fluidized bed boilers. The char is therefore separated from the fuel based on size and density difference. The separated fuel is used in the fluidized bed boiler replacing fresh coal which is cost effective. As the plant is not compatible with wet ash, wetting in pug mill should be eliminated and dry material to be used through closed conveying system e.g. screw conveyor with an automatic bag filter system.

Advantages

Reduces fuel requirement
Lowers wear and tear of the equipment
Low maintenance for the machine

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Pressure Destoner

Our pressure de-stoner is designed for high capacity and accuracy. With two way separations in our pressure de-stoners separation of lighter products from heavier ones such as stone, glass and metals is easily achieved. Our range is available in open deck type for dry granular material and dust free or vacuum type sealed system for high capacity pollution free operation. Our range is ideal for operating on the soyabean, senna leaves, isabgol, whole dried chilli and many more material.

Our pressure de-stoner is ideal for faster and finer separation and based on flowing dry granular material over an inclined, vibrating, screen covered deck. Vacuum air is pulled through the deck, and through the bed of material. The steady air flow holds the product in stratified flotation. The lighter material in the upper strata flows down the inclined vibrating deck whereas heavier material such as stones, glass and metal travel uphill and out. The product flows downhill at the discharge end of the deck. The bottom portion of the bed consists of gravity pure, finished product that often needs no further refinement. Our de-stoner is ideal for spices, coffee, peanuts, plastics, cereals, beans, wheat, minerals and chemicals.

Some of the salient features include:

Total Control of air, pitch, elevation, RPM to give the best separations
Superior enclosed counter-balanced drive system for vibration less operations
Rubber bushing suspension for fine sensitive machine adjustment and controls

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Vacuum Destoner

We design and develop vacuum de-stoners on the basis of high capacity and accuracy. The two way separation helps separating lighter material from the heavier ones. Our range is available open deck type as well as in vacuum types which is fully sealed for high capacity pollution free operation. Our range is ideal for soyabean, senna leaves, isabgol, whole dried chilli and many more material.

Our vacuum de-stoner is ideal for faster and finer separation and based on flowing dry granular material over an inclined, vibrating, screen covered deck. Vacuum air is pulled through the deck, and through the bed of material. The steady air flow holds the product in stratified flotation. The lighter material in the upper strata flows down the inclined vibrating deck whereas heavier material such as stones, glass and metal travel uphill and out. The product flows downhill at the discharge end of the deck. The bottom portion of the bed consists of gravity pure, finished product that often needs no further refinement.

Some of the salient features encompass the following:

Total Control of air, pitch & elevation
RPM bushing suspension for fine sensitive
Superior enclosed counter-balanced drive system for vibration less operations

Model

G-2 G-3 G-4 G-6 P-2 P-4 P-6 P-8 P-10 HP* 1 3 5 10 4 7 10 18 20 CAP (TPH)*
0.5 1 2 4 2 4 8 10 15.

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Pressure Gravity Separator

Backed by our industrial experience and cutting edge technology we are able to manufacture and offer pressure gravity separator with precision control of air-flow, speed of vibration and differential action of the deck which ensures excellent gradation and separation. The movement of the material in the separator is based on the nature of the material whether a lighter or heavier. The discharge hopper allows determining the exact density classification of your product. The accuracy of the separation is based on air flow speed of vibration and the flexibility of the deck. Designed to offer high degree control it has steel constructions with heavy gauge construction, including decks, deck covers, rails and air baffles which allows thorough cleaning using steam and eliminates product contamination or pollutions.

The single air control gate and unique under-deck feathering insures correct air volume and distribution through the deck which results in more distinct product separation, larger capacities and lower horsepower requirements. Recycle elevator for precise product separation and totally enclosed drive system which provides a smooth, quiet, vibration less operation. Our range is available as pressure & vacuum types. Our range is known for:

Durability
Easy cleaning
Pollution control
Precise & efficient separation

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Rice Mill

We offer optimum quality rice mills which is based on high technology. Our range is easy to operate and is designed for applications in small rice mill or farming household in general.

Features

Automatic one-pass system for separation of chaff from the paddy during hulling and the bran from the brown from the brown rice during polishing
Efficient hulling and polishing
Precision design
Low maintenance cost
Easy to operate
Operable by motors or diesel engine.

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Vacuum Gravity Separator

We manufacture and supply optimum quality vacuum gravity separator with precision controlled air flow, vibration speed and differential action for excellent gradation and separation. Our vacuum type gravity separator offers accurate separation due to the absolute control of three essential elements including air flow, speed of vibration and flexibility of the deck. Designed to offer excellent control over the operation our range has following specifications:

All Steel Construction: Heavy gauge construction, including decks, deck covers, rails and air baffles which can be thoroughly cleaned using steam and thereby reducing pollution or contamination
Total control of deck air ensures accurate air volume and distribution through the deck which helps in easier product separation, larger capacity and low horsepower requirement
Recycle elevator for a cleaner more precise product separation and the concentrating of tailings or cull material
Totally enclosed drive system eliminates danger and provides a smooth, quiet and vibration less operation

Our range has following specific features:

Precise and efficient separations
All steel construction for durability, easy cleaning and pollution control
Superior enclosed counter-balanced drive system for smooth silent operations

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Nut Cracker

Capitalizing on our cutting edge technology we are able to offer optimum quality nut crackers which are widely used in supari cutting plants. Specially designed for supari processing including cleaning, cutting and grading, our range has following advantages:

High capacity: 1TPH, 2TPH and 3TPH
Low Power Utilization
Removes impurities such as dust, husk & chaff
Reduced wastage
No labor required
Continuous (Non-stop) operation
Dust & Pollution Free Process
Requires less space

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Pneumatic Aspirator

We manufacture and provide optimum quality pneumatic aspirators which helps in separation system. Our aspirators are available in various capacity range of 1 to10 tonnes per hour. We are also capable of customizing the systems with capacity range up to 300 tonnes per hour and more.

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Vibrating Screener

Our positive eccentric and high speed vibrating screener offers accurate, high capacity and excellent size separation. Our range is essential for screening or gravity separation of material. We design our range to suit the installation needs and mounting. Our screen separators compliment large capacity capabilities in addition with efficient and high quality separations.

Our screeners are available in 2 deck and 3 deck models with positive eccentric, high speed vibrating screener which ensures accurate, high capacity, high quality size separations. When used with pre or post aspiration system, give excellent separation of light and air borne impurities. The pre-aspirator is used to remove hulls and dust and other light contaminants before the product enters the screener, thus making the product more flowable at the start of the screening operation. The screen separator is featured with three different independent levels of screens providing a wider range of material scalping and sizing.

Some of the salient features of our screeners and graders include:

Durable
Smooth operation
Self cleaning

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CONVEYORS

Our wide range of seed processing machines also comprises of bucket elevators and screw conveyors. Our bucket elevators are widely used for handling free flowing material such as rice, wheat, malt corn, and sunflower seed and even saw dust. Our bucket elevator is designed to handle material gently and the modular design keeps the system rigid resulting in absolute alignment and easy operation. Easily removable inspection cover ensures easy maintenance. High speed pulley discharges material by centrifugal action and the UHMWPE lining minimizes any type of wear and increases efficiency. Zero speed switch and holdback-device ensures complete safe operation. Self cleaning and self aligning pulleys supported by flanged bearing units at both the ends ensures minimum maintenance. Our bucket elevator consumes low power due to drive through geared motors. We also offer screw conveyors of various sizes, lengths and capacities of which screw diameter range from 100 mm to 600 mm. Our range is applicable in flour mills, rice mills, dal mills and solvent extraction plant as per their specification requirement. It is also suitable for pharmaceutical and dairy industry. We have also developed paddle type conveyors for applying water, oil & powders to the materials to be handled like dal & wheat.

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RICE MILLING

We use qualitative raw material like mild steel plates in the manufacturing process of FFRM. The de-husking machine has a special rotor made out of alloy steel for resisting abrasion and is available with perforated linear on the casing. Our machine is effective for de-husking, grading and cleaning of various types of seeds, grains and lentils. We are also capable of customizing on the capacity of our machine as per the requirement.

Other Information

Pay Mode Terms: T/T (Bank Transfer)

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Vibro Fluidized Roaster

Our continuous vibro fluidized and bed roaster is suitable for any dry granular product without any moisture can be roasted in this machine. Our roaster is ideal for various food items including chana, suji, cocoa, green gram, vermicelli, jowar and fryums. Our fluidized roaster requires only two LPG cylinders for generating hot air and requires no sand as in conventional systems. Material to be roasted can be fed at a consistent rate through a vibratory feeder.

Some of the salient features of the roaster comprises of the following:

Gas fired hot air roaster gives color free, odor free & non-contaminated products
High efficiency auto-refiring combustion system for minimal gas consumption
Temperature range: Up to 350°C
Uniform roasting through hot air fluidization
Precision roasting through Variable speed & flow controls
Advanced temperature and pressure monitoring systems
Prevents sweating in the product through ambient temperature
Stainless steel contact parts
Hot air re-cycling energy conservation system
High output, compact and modular expansion design.

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Sunflower Plant

Our optimum quality sunflower plant is ideal for planting seeds which includes maize, peas, peanuts, sunflower, soybean, sorghum, grams and cotton seeds. It also helps in maintaining plant to plant spacing in a row.

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