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Welding Automation Equipment
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We have requisite facilities to design and manufacture a wide range of welding automation systems and welding automation equipment. Manufactured from quality raw material such as stainless steel, mild steel, these are reckoned for their superior quality, durability and extended service life.
Our wide range includes:
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| Welding Positioners (Manipulators) | | We offer
excellent quality range of Welding Positioners (Manipulators) that are made
from quality raw material. Widely used in various industrial applications, our
range is available in the following specifications:
| Model |
FA 100 |
FA 250 |
FA500 |
FA 1000 |
FA 2000 |
FA 5000 |
FA 10000 |
FA 20000 |
| Rated load Capacity(Kegs) |
100 kegs |
250 kegs |
500 kegs |
1000 kgs |
2000 kgs |
5000 kgs |
10000 kgs |
20000 kgs |
| Center of Gravity |
75 mm |
100 mm |
150 mm |
150 mm |
150 mm |
300 mm |
300 mm |
300 mm |
| Eccentricity |
50 mm |
75 mm |
100 mm |
100 mm |
150 mm |
300 mm |
300 mm |
300 mm |
| Table Speed Range (R.P.M) |
0.1 to 1.0 |
0.1 to 1.0 |
0.1 to 1.0 |
0.1 to 1.0 |
0.05 to 0.75 |
0.05 to 0.75 |
0.05 to 0.75 |
0.02 to 0.5 |
| Table Diameter |
400mm |
500 mm |
750 mm |
925 mm |
1070 mm |
1500 mm |
1600 mm |
2000 mm |
| Table Tilt |
135 |
135 |
135 |
135 |
135 |
135 |
135 |
135 |
| Table Slot & Bolt Size |
8mm |
12 mm |
14 mm |
20 mm |
20 mm |
25 mm |
25 mm |
25 mm |
|  | | Request for full product details and quotation | |
| Conventional Rotators (Tank Turning Rolls) | | Our high quality
and durable range of Conventional Rotators (Tank Turning Rolls) is manufactured
from quality raw material and is in high demand by our clients spread across
the globe. Available with self centering manual adjustment screws, our range
can be availed at industry leading prices.
Below mentioned are its specifications:
Model
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FAR5
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FAR10
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FAR20
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FAR 40
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FAR60
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FAR8 0
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FAR 100
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FAR 200
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Capacity -Drive
& Idler
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5 Tons
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10 Tons
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20 Tons
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40 Tons
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60 Tons
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80 Tons
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100 Tons
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200 Tons
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Speed Range
(mm/mim)
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75 – 1200
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75 -1200
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75 - 1200
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75 - 1200
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75 – 1200
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75 – 1200
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75 – 1200
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75 – 1200
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Vessel Diameter
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150 - 3500
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150 – 4000
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200 – 4500
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200 – 5000
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250 – 5500
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250 - 5500
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500 – 7500
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700 – 8000
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Roller Diameter (mm)
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250
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325
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350
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400
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500
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580
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580
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650
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Roller width (mm)
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140
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150
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150
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200
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225
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250
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300
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300
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Package Includes: -
- Welding Rotator with
control box, Operator Pendent
- One Power Roller & One Idler Roller
- Operation Manual
- One year warranty
Optional
- Foot Control Pedal
- Anti-drift device
Features:-
- Control Panel includes Power indicator, Speed adjustment,
Table rotation forward / Reverse
- Rollers padded with Polyurethane / Rubberized up to FAR
100 Models
- Custom built Welding Rotators available.
| | Request for full product details and quotation |
| Column & Boom Manipulator | | We offer
high quality range of column and boom manipulator that finds applications in
various Automobile Components, Valve Components and others. Known for its
excellent quality, durability and others, our range is appreciated across the
globe.
Some
of its specifications are as follows:
Model
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1.5 X1.5M
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2M X 2M
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3M X 3M
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4M X 4M
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5M X 5 M
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6M X 6M
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Vertical Stroke (mm)
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1500mm
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2000mm
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3000mm
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4000mm
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5000mm
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6000mm
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Horizontal Stroke (mm)
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1500mm
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2000mm
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3000mm
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4000mm
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5000mm
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6000mm
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Boom Traverse speed (mm/min)
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120 – 1500
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120 – 1500
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120 - 1500
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120 - 1500
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120 - 1500
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120 – 1500
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Boom Lifting speed (mm/min)
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500mm/min
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500mm/min
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1000mm/min
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1000mm/min
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900mm/min
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900 mm/min
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Max. load at Extremity(kgs)
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100 kgs
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100 kgs
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200 kgs
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200 kgs
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300 kgs
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300 kgs
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Package Includes: -
- Manipulator with
control box, Operator Pendent
- Operation Manual
- One Year Warranty
Optional
- Rail track for trolley
- Operators stand, slides
- Flux recovering unit
Features:
- Fixed base with 360 degrees manual
swivel
- Anti – Fall safety device
- Trolley motorized with constant
speed
- Boom cable organizer
- Custom built Manipulators
available.
| | | Request for full product details and quotation | |
| Plasma Transferred ARC (PTA) Hard Facing Systems | | Plasma Transferred Arc System (PTA) is a high energy, inert gas welding process. Ar is basically used for arc plasma supply, powder transport and molten material shielding. It produces a very high quality deposit offering optimal protection with minimal dilution or deformation of the base material. It is a process that deposits very precise coatings of perfectly controlled alloys on mechanical parts that are subject to intense wear, significantly extending their service life.PTA technology is particularly effective in protection against corrosion, thermal shock and abrasion.
Technical Specifications :
| Model |
Side Beam with Traverse Carriage/Column & Boom Type |
| Turn Table Capacity |
250 kg / 500 kg / 1000 kg and More |
| Turn Table Speed |
0.1 to 2 RPM (Variable) |
| Turn Table Control |
A.C Drive / D.C Drive |
| Torch Weaving Unit |
PCB based with D.C Motor / PLC based with A.C Servo
Controlled |
| PTA Torch |
250 Amps |
| Water Chiller Unit |
3000 Kcal/Hr |
| Powder Feeder Unit |
D.C Drive Controlled / A.C Servo Controlled |
| Control Panel |
PLC Based / CNC Based |
| Power Source |
Main Arc Power Source and Pilot Arc Power
Source |
| | Request for full product details and quotation |
| Linear Welding Systems | | The linear welding process is suitable to weld 0.1mm and above
stainless steel sheets into thin wall tubes and pipes of up to 500mm
length. Typically, the linear welding system consists of a hydraulic
cylinder and power pack for torch motion, pneumatic cylinder, or spring
loaded clamps to hold the job with suitable holder. This welding
process is used to weld any cylindrical jobs, strips, sheets, where a
precise linear fusion weld is required.
Technical Specifications :
| Model |
FLW500 |
FLW1000 |
FLW1500 |
FLW2000 |
FLW3000 |
FLW4000 |
| Welding Length (mm) |
1500mm |
2000mm |
3000mm |
4000mm |
5000mm |
6000mm |
| Welding Speed(mm/min) |
150-1500 mm/min |
150 -1500 mm/min |
150 -1500 mm/min |
150 -1500 mm/min |
150-1500 mm/min |
150 – 1500 mm/min |
| Vessel Diameter (mm) |
120 – 800 |
150 -800 |
180 -1000 |
250 – 1000 |
340 - 1200 |
450 - 1200 |
| Sheet Thickness (mm) |
0.2 -6 mm |
0.2 – 6 mm |
0.4 – 6 mm |
0.4 – 6 mm |
0.5 – 6 mm |
1 – 8 mm |
Package Includes:
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- Linear welding system
with control box, Operator Pendent
- Operation Manual
- One Year Warranty
Features:-
- Copper back up mandrel &
Copper fingers for Clamping
- Torch Manipulation slides
- Linear Travel carriage speed is
variable
| | | Request for full product details and quotation | |
| Head Stock & Tail Stock Manipulator | | Head Stock & Tail Stock Manipulators generally handles the rotation of long work pieces around a horizontal center line. Headstock and Tailstock manipulator models are specially designed to clamp and rotate
empty hulls. It is very useful for carrying out welding, cutting or drilling operations on the hull in any convenient position. Headstock and Tailstock manipulator combined have unlimited capacity and the rotating speed can be varied form 0.06 rpm to 0.6 rpm.
Features:-
- For long weldments rotation
- Job will be mounted between Head Stock & Tail stock
- Head stock is power drive unit
- Tail stock is idler unit for job holding
- Braking mechanism will be provided if needed
| | Request for full product details and quotation |
| Weld Overlay Cladding Systems | | Cladding is often used to improve
the erosion and corrosion of resistance of surfaces, whereby weld
overlays of metals with very different properties from substrate
extend the serviceable life of metals.
- Metallurgical bond between surface
and substrate
- Controlled arc environment
- Semi –Automatic /Fully Automatic
Cladding:-
- Coating material bonded to a
substrate via mechanical force
- Clad & Base metal are not
melted during fusion
- Common for highly corrosive
applications, eg. Reactors, Vessels
Overlay:-
- Fusion of a coating to a substrate
via a welding process
- Applicable for essentially all
corrosion and wear applications
- Overlay “restoration “welds
used during clad fabrication projects
Features:-
- Higher production rates because of
continuous processing
- Less weld metals required
- Automation provides for the
ability to continuously make root and fill passes and higher
productivity
- More process consistency resulting
in more consistency joints with improved weld strength , toughness
and fewer repairs
- Reduces human error factors and
less physical stain on welders especially on long welding / cladding
process
- Higher quality & higher
productivity, especially with long duration welds
- Lower processing costs
| | | Request for full product details and quotation | |
| H & I Beam Welding Systems | | Offers a variety of beam welding
solutions from simple tractors to fully automated beam assembly lines
for all styles of beams from H, I,T ,L-Beams ,wide flange beams,
columns , Non-symmetrical beams.
- Linear Carriage Type
- Gantry type
- Column & Boom type
Features:-
- Different type of beams can be
welded by Column & Boom type
- SAW, MIG, Tandem SAW, Flex cored
MIG etc
- Single or double welding heads
- Torch Manipulation slides
- Seam tracking systems
- Flux delivery and recovery systems
- Complete material handling systems
- Both sides of the flange welded
simultaneous
- PLC controlled
- Fully automated or Semi automated
- Ensures optimum straightness and
productivity
| | Request for full product details and quotation |
| Transit Mixture Drum Welding Automation | | We offer Circumferential & Longitudinal
welding automation system which is equipped with drum rotator, operator stand etc. Also, these are having pipe fixtures for drum holding.
Features :
- Column & Swivel boom assembly
- Torch Manipulation slides
- Drum Rotator
- Manual / Motorized Trolley
- Operator Stand
- Pipe fixtures for drum holding
- Semi-automatic / fully automation
| | | Request for full product details and quotation | |
| Welding Automation - Geyser Tank welding Systems | | We offer Geyser Tank welding Systems which are made from high quality raw material. These offer better welding finish and quality than convetional machines.
Features :
- Head Stock & Tail stock
manipulator type / Linear seam welders type
- Copper or Stainless steel
- Thickness ranges from 0.5 to 4 mm
- Diameter range from 200 mm to
2000mm
- Automatic Voltage Controller (AVC)
unit if needed
- TIG welding Process / Pulsed TIG /
MIG process
- Better welding finish and quality
- Fully Automatic / Semi-Automatic
welding systems
| | Request for full product details and quotation |
| Gang Drilling Machine For Scaffolding Probes | | We offer some of welding
automations and Heavy duty / Light duty Gang drilling machine for
Scaffolding probes
Features:-
- 12 drills/ 15 drill holes
- It can be variable pitch / fixed
pitch
- Drill hole linear alignment is
achieved using jigs & fixtures
- Higher productivity
- Longer drill life
- Maximum utilization of human
resources
| | | Request for full product details and quotation | |
| Industrial Automations | | We offer fully Industrial Automation systems to the manufacturing industries. Industrial Automation is the use of control systems such as computers to control industrial machinery and processes, reducing the need for human intervention. In the scope of industrialization, automation is a step beyond mechanization. Whereas mechanization provided human operators with machinery to assist them with the physical requirements of work, automation greatly reduces the need for human sensory and mental requirements as well. Processes and systems can also be automated.
Engineers strive to combine automated devices with mathematical and organizational tools to create complex systems for a rapidly expanding range of applications and human activities.
| | Request for full product details and quotation |
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