Established in the year 1986, at Pune, Maharashtra, India, we “Gadiya Industries (P) Ltd.,” are one of the leading manufacturers and suppliers of rotary airlock, slide gates, screw conveyors, material handling spares, alloy steel castings, heat sinks & solder sticks, industrial gate valves, slide gate valves and forged gate valves.
The involved business operations are led by our MD Mr. Kumar Gadiya, who is a Metallurgical Engineer & M.B.A. (Marketing) by profession. His 30 years of industry experience, well developed infrastructure facilities as well as services of experienced industry professionals allow us to deliver optimum finish standards in the offered product range. Further, our in-depth process knowledge also allows us to deliver these in customized specifications as demanded by our customers.
A professionally managed company, our strong belief in maintaining enjoyable long-term relationships with key stakeholders--including employees, customers & suppliers has helped us in establishing a firm presence in our industry sector. Further, our well equipped plant spread over an area of 15,000 Sq ft and comprising of Steel Melting Foundry and Machine Shop also allow us to deliver precision designed and tested products as per the specifications provided by our customers. Delivering reliable services, their long service life and availability at competitive prices has also helped us to gain product support from many quality conscious customers of Process Industry based in India as well as in overseas markets including markets in U.S.A.
Our Product Range
Casting is one of the most used methods of forming. We hold expertise in offering our customers a wide range of centrifugal die casting, gravity die casting and other casting process based components, material handling equipment and spares. The effective use of available infrastructure facilities as well as process expertise of our workforce further enable us to deliver these in both standard and customized specifications.
Manufactured using superior grade ferrous & non ferrous metals, the range offered by us include:
Alloy Steel Casting
Material Handling Spares
Screw Conveyors
Slide Gate Valves
Rotary Airlocks
Other Products We Offer:
Apart from the above mentioned product range, we also offer other products that include:
Bag Filter Components
Dampers
Heat Sinks
Solder Sticks
Machined Forgings
Fabricated & Machined Parts
Customized Products
Our modern tool room and infrastructure facilities as well as process expertise of our team assist us in successfully offering our clients a wide range of product customization options to choose from as per the specific application needs arising at customer’s end. We can provide customization in terms of:
Use of raw material
Size, shape and weight
We Cater To
Some of the industries we cater to include:
Cement Industry
Steel Industry
Power Sector
Our Team
We have with us service support of experienced industry professionals comprising of dedicated team of engineers, technicians and allied work force. Their valuable work process experience and in-depth knowledge of the involved production processes assists us in having a perfect understanding of customers requirements and meeting them successfully.
Quality Measures
The process expertise & knowledge of our quality control personnel & available in-house testing facilities allow us to successfully deliver international quality standards in our range of casting components, material handling equipment, spares and other associated products. We also conduct intensive quality control tests from start of the production process till the final dispatch where the following tests are performed:
Spectrometer and Physical Testing:
We have in house & accredited material testing laboratory for conducting spectro-analysis & other physical testing. At our well equipped Physical Testing Laboratory, following testing equipment are available:
Sub Zero Temperature Testing Facility
Hardness Testing Machine
Metallurgical Microscope
Chemical Analysis:
Chemical analysis & mechanical properties inspections are carried out by non-destructive tests, which include:
Liquid-penetrant Test
Magnetic Particle Inspection
D.P. Testing
Dimensional Inspection:
We also conduct dimensional inspection of castings right from pattern stage through first sample to final stage inspection before dispatch. Castings & patterns are measured by various dimensional measuring instruments including Surface Plate.
The above mentioned tests and quality norms also allow us to ensure that the end products being offered meet the specific process needs arising at customer’s end.
Infrastructure Facilities
Spread over an area of 15,000 sq. ft. urther, our in house design unit with CAD/CAM facilities also allows us to deliver customized product solutions and packaging as demanded by the customers. Our in plant manufacturing activity comprises of well equipped Steel Melting Foundry & Machine Shop. This allows us to achieve flexible manufacturing of any given size in the shortest lead time, thus proving a valuable source of end-to end cost effective solutions.
Some of the strengths of our infrastructure include:
Technically advanced range of production machinery equipment
Services of experienced workforce assisting us in successfully meeting customer’s work order requirements
Expertise in effectively utilizing a wide range of production machinery equipment including lathe machine, drilling machine, Horizontal Boring Machine and many more that assist us in bringing out a better & more durable product range
Moulding Shop:
We also have with us molding shop facilities comprising of:
Intensive Sand Mixer of 200 kg/meter capacity
One Shell Core Shooter Machine for making shell moulds
The moulding process followed is diversified and depends on the end designs, complexity, weight & accuracy required in the castings. Therefore, we have with us sand compactors for hand moulding, employing green, CO2, no bake & oil sand as well as shell moulding systems that enable us in meeting a broad range of equipment, spares and casting needs as demanded by the customers.
Core Shop:
Our core shop facilities comprise of:
One BMM 150 kg batch capacity Core Sand Mixer
One Electrical Core Oven for baking of Oil Sand Cores
One 20 kW Trolley electric Core Oven with automatic temperature control
One Shell Core Shooter Machine for making shell cores
Research & Development Activities
We have with us modern research & development facilities that are backed by experienced industry professionals. Their consistent efforts and in-depth knowledge of the involved processes assist us in:
Bringing further enhancements in our existing range
Developing new products as per the specific process needs arising at customer’s end
Our Clientele
For more than two decades, we are offering our clients a wide range of casting components, material handling equipment and associated spares that are precision designed and constructed to successfully meet the diverse process requirements of varied industries. The end product’s precision finishing, superior end quality and competitive prices has also enabled us to make many quality conscious customers in both national & international markets. Branded as the most preferred supplier amongst the clients for the high quality products, we are successfully serving the needs of clients of cement, steel & power.
Why Us ?
Some of the factors that distinguish us from our competitors include:
Well developed infrastructure facilities to handle bulk production demands
Capability to deliver as per the specific requirements of our customers
Kalpataru Metals Manufacturing and supplying electric components which includes electric connector, strip connectors, electrical strip connectors, computer connector, computer wire, screw strip connectors, wire protector connectors and tubular screw clamps.