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Gas Plants
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We are among the leading manufacturers, suppliers and exporters of Oxygen, Nitrogen and Acetylene Gas plants. These find their application in various areas like water process, ferrous metallurgy, non-ferrous metal refinery, coalmines and pharmacy. Along with high quality products, we also offer our clients with consultancy set up for their installation. Our range includes cryogenic plants, liquid oxygen plants, gas nitrogen plants, liquid nitrogen plants, argon recovery plants, oxygen generators, psa nitrogen plants, psa pure nitrogen systems, acetylene plants and gas cylinders.
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| Cryogenic Plants | | | We are engaged in manufacturing and supplying of cryogenic plants which are widely used for industrial and medical applications. These cryogenic plants can be offered to our clients in customized sizes and specifications as per their varied requirements. Moreover, we also offer on-site installation support for our clients benefit. |  | | Request a Quote | |
| Liquid Oxygen Plants | | Our liquid oxygen plants are available in small, medium and large capacity. These liquid oxygen plants are widely used in water process, ferrous metallurgy, non-ferrous metal refinery, coalmines and pharmacy. The salient features are as follows:
Following are some of its salient features:
- Fast and Easy to Operate
- Compact Design
- Latest Technology
- Practically Zero Maintenance
- Low Power Consumption
- Liquid Air Separation Technology
- Skid Mounted
- High Purity of Nitrogen >99,5% (99.999% Optional) Suitable for
- Soft Drinks, Juice, Beverages and Industrial uses
- Liquid Nitrogen Pump (Optional) can be added for direct compression of Nitrogen into Cylinders
- Single Electric Panel
- Cylinder Filling Station (Optional)
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| Gas Nitrogen Plant | | Our gas nitrogen plants are widely appreciated for features like as Low Power Consumption, 24 Hrs Continuous Duty Operation, High Efficiency Trays for High Purity, Extremely Safe to use and Operate and other such features. These gas nitrogen plants are manufactured in small, medium and large capacity. Our plants are widely used in water process, ferrous metallurgy, non-ferrous metal refinery, coal mines and pharmacy.
Our range is known for the following unique features:
- Available in leak proof argon welded column
- Skid mounted version
- Low pressure technology
- Low power consumption
- 24 hrs continuous duty operation
- Only one operator required to run the plant
- Heavy duty air compressor (water cooled.)
- Built in liquid Oxygen/Nitrogen pump for high pressure Oxygen/Nitrogen filling
- Built in integral gas vaporizer
- High efficiency trays for high purity
- Extremely safe to use and operate
- Trouble free operation due to proven design and performance
- Medical grade oxygen as per American/European pharmacopeias
- Molecular sieves of zeochem swiss of special grade for total carbon dioxide,
- Moisture and hydrocarbon removal
- Very compact design and easy to operate
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| Liquid Nitrogen Plants | | We manufacture and supply liquid nitrogen plants, which are available as a by-product simultaneously up to 99.99% (PPM Grade) purity. The features and specifications of liquid nitrogen plants are as follows:
- Fast and Easy operation
- Compact Design
- Low Power Consumption
- Available in size from 50 m³/hr (70 liter/hour) to 500 cum/hr (700 liters/hour) capacity
- The output of Liquid Oxygen can be stored in a liquid oxygen tank
- Liquid Nitrogen can be available as a by-product simultaneously up to 99.99% (PPM Grade) purity
Application:
- Water Process
- Ferrous Metallurgy
- Non-ferrous Metal Refinery
- Coal mines
- Pharmacy
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| Argon Recovery Plants | | We are manufacturing argon recovery plants which are produced by technique employing full rectification without using the Hydrogen and De-Oxo unit. It thus saves further on power costs, operational costs and investment. These argon recovery plants are highly appreciated for high tensile strength and low maintenance cost. Our plants have the following equipment:
Air compressor: Screw/ low pressure- type
These have unique combination which ensures lower cost on installation, operation and maintenance. Types are:
- Screw type: Screw type rotary compressors are one of the most advanced and trouble free
- Centrifugal Type: No other turbo type oil free compressor can match its efficiency and economy ensuring a consistent and highly reliable source of air supply
Pre Cooling system
Pre Cooling system are highly efficient skid mounted equipment provided with the main purpose of cooling down the air to a temperature of 5 to 8 degrees Celsius and thus to discharge the condensed water.
Universal Boschi Purifier
These are secondary process unit that is responsible for the removal of moisture, carbon dioxide, hydrocarbons as well as rare gases that are considered impurities in the process cycle of air separation. The features are:
- The structure essentially consists of double-layered molecular sieves from Zeochem (Switzerland) along with alumina which acts as an adsorbent
- The process purifier is vital to the entire process and is greatly responsible for the purity of the final product i.e. Oxygen and Nitrogen in the Air separation Column
- It consists of two skid mounted molecular sieve regeneration batteries that work on shifts and switch alternatively either manually or through a PLC control (optional).
Air Separation Unit
Air separation unit is responsible for separating mixture of Oxygen and Nitrogen is separated by virtue of the difference in their liquefaction temperatures. The design and efficiency of the A.S.U determines the quality of the final product i.e. Oxygen and Nitrogen in terms of quantity and quality. These air separation unit are highly efficient fin type aluminum heat exchangers and column wherein the entire upper column is a packed column thus reducing the operational pressure and increasing the Oxygen, Nitrogen and Argon recovery.
Turbo expander
These are gas or oil-bearing expansion refrigeration turbines which are much more efficient than any other expansion device. Turbo expanders work on the technique of induced cooling via expansion due to which the operational pressure of the plant is further reduced and the performance of the distillation column is stabilized for constant production and high purity.
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| Oxygen Generator | | Based on the PSA technology, our oxygen generator PSA plants have special grade of synthetic Zeolite, known as molecular sieves for separating oxygen from atmospheric air. These oxygen generator PSA plants are cost effective as production can be attained within 15 minutes by consuming minimal power. The salient features are as follows:
- With certain force, the zeolite molecular sieve has varied oxygen and nitrogen capacity more than nitrogen and oxygen adsorption capacity
- PLC controls pneumatic valve on/off to realize two towers alternate adsorption and desorption as per pressure change, carries out oxygen/nitrogen separation and produces oxygen with desired purity
- Production attained within 15 minutes
- Ready to start
- Lowest power consumption
- Compact size
- Fully automatic operation
- Digital flow meters
- Digital purity analyzers
- Low cost of production
- Touch screen panel
Technical specifications:
- Range Purity Application
- 10m3/hr-1000m3/hr 97%-99.995% Industrial application (fertilizers, explosives, chemicals, synthetics, cementing and fracturing, clinical, computer systems, paints and coatings, stainless steel, electronics parts, heat treatments, metallurgy, tyres etc)
- 10m3/hr-2000m3/hr 99%-99.9% Food stuffs (for preserving foods)
- 7m3/hr-2000m3/hr 95%-99.9% Coal mines
- 10m3/hr-2000m3/hr 99%-99.99% pharmacy
Our range finds applications in:
- Ferrous metallurgy: For electric furnace steel making ,blast furnace iron making, cupola oxygen blasting and heating and cutting
- Non-ferrous metal refinery: It can improve productivity and reduce energy cost, also protect our environment
- Water process: For oxygen aeration active mud processes, reaeration of surface water, fishes breed aquatics, industrial oxidation process, humid oxygenation
- Others: Chemical industry production, solid garbage burning, concrete production, glass manufacturing, medical oxygen
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| PSA Nitrogen Plants | | Our PSA nitrogen plants have purity of 93- 95% with nitrogen generators, having purity of 98% with range up to 2000m3/hr as per advanced technology and design of the company ING L. & A., BOSCHI, Italy. The specification and features of PSA nitrogen plants are as follows:
- Range Purity Application
- 2m3/hr-200m3/hr 93%-95% Industrial
- 2m3/hr-50m3/hr 98.00% Medical /hospitals
- Production attained within 15 minutes
- Ready to start
- Lowest power consumption
- Compact size
- Fully automatic operation
- Digital flow meters
- Digital purity analyzers
- Low cost of production
- Touch screen panel
Application:
- Ferrous metallurgy: For electric furnace steel making ,blast furnace iron making, cupola oxygen blasting and heating and cutting
- Non-ferrous metal refinery: It can improve productivity and reduce energy cost, also protect our environment
- Water process: For oxygen aeration active mud processes, reaeration of surface water, fishes breed aquatics, industrial oxidation process, humid oxygenation
- Others: Chemical industry production, solid garbage burning, concrete production, glass manufacturing, medical oxygen
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| PSA Nitrogen System | | We offer our clients PSA nitrogen system which provides Nitrogen gas at the outlet at purity of 99.99% up to 3ppm (lppm in some models). It has a plant installed which has above 500M3/hour and can be provided with automatic PLC control. Along with the product, we also provide qualified engineers for Supervision, Installation and start up of all our plants as well as training of manpower at customer’s site. The different kinds of PSA nitrogen system we offer are as follows:
Small Capacity Plants
- Range 50 TO 1000M3/hr
- Purity oxygen -99.6% .Nitrogen -99.99% or 3PPM
- Operating Air Pressure- 0.6 TO 0.7Mpa
Medium Capacity Plants
- Range 1,000 TO 5,600 M3/hr
- Purity oxygen -99.6% ,Nitrogen -99.99% or 3PPM
- Operating Air Pressure- 0.6 TO 0.7Mpa
The salient features of Pure Nitrogen Plants (Low Pressure) are as follows:
- Purity of Oxygen produced from all plants is minimum 99.6% and Nitrogen Purity can be available up to 1-3 PPM (Depending upon requirement of the customer)
- All plants use Oil free, rotary screw /centrifugal oil compressor working between 5-7 BAR
- All plants incorporate Aluminum Brazed exchangers and packed columns for high efficiency
- Turbo expanders (GAS Bearing) for trouble free operation
- All plants above 500M3/hour,can be supplied with automatic PLC control
- We provide qualified engineers for Supervision, Installation and start up of all our plants as well as training of manpower at customers site
- Very low power consumption with proven performance and virtually Zero maintenance required for the machines
- 100% reliability for oxygen gas quality for industrial & hospital use
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| Acetylene Plants | | We are manufacturing, supplying and installing acetylene plants which are fully automatic. All the operations of these plants are performed automatically by pneumatically controlled valves along with highly accurate sensors and temperature controller. The salient features are as follows:
- Excellent absorption of gas in cylinders
- Air Compressor
- Capacity ranging from 25cum/hour to 100cum/hr of latest technology
- Robust design for trouble free working
- No bulky gas holder required
- Automatic controls for feeding water
- Maintaining temperatures, pressures, and slurry drain are full proof, efficient and are of international standard
- Excellent absorption of gas in cylinders
- No gas loss and high yield
- Very simple and safe to operate
- Low power consumption
- Low maintenance cost
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| Gas Cylinders | | We are offering our clients with Gas cylinders and liquid oxygen cylinders. We can provide these to our clients in different working pressures, viz. 12mpa and 15 mpa. These seamless tube oxygen gas cylinders are developed from 37-mn tube material. The salient features are as follows:
- Stainless steel welded body and tank
- Stabilizing pressure safety valves
- Multiple layer insulation system
- Can be used in storage and transport of liquefied air gas product (lo2,ln2,lar)
- Vacuum by advanced high diffusion pump
- Advanced helium mass spectrum technique for checking vacuum
Application Areas:
- Hospitals
- Pharmaceuticals
- Chemicals
- Ship
- Foodstuff
- Scientific labs
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| Cryogenic Storage Tanks | | We offer to our clients with vacuum insulated cryogenic storage tanks which are widely used to supply liquefied oxygen, nitrogen, argon and other liquefied gases. These cryogenic storage tanks have convenient system operation and require small area to operate. The salient features are as follows:
- Simple tube structure.
- No need to replace the insulation material regularly.
- Excellent insulation and low static evaporation.
- Tank interlayer passes strict leakage test by helium gas spectrometer with a leak rate of less than 1 x 10¹º pa-l/s.
- Convenient system operation and small area requirement.
- Low area requirement
- Simple operating convenience
- Safety
Application:
- Chemical
- Machinery medical treatment
- Electronics
- Mining
- Metallurgy
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