Metallography

1. Absolute minimal deformation, cool & burn-free sample production.
2. Effortless cutting by lever mechanism, counter balancing.
3. Robust construction and rigid clamping minimizing wheel breakage.
4. Large and Effective coolant delivery by unique design of casted wheel guard with focused vains.
5. Control Panel incorporates door limit switch, emergency stop, illumination on/off & machine-on, switches.
6. Indications of door open, power on, pump on. Covering other safety norms.
7. Dedicated wheels for very hard , medium hard , soft components and universal wheel, in 10 " , 12 " & 14 ", thickness 1.5mm,2mm,3mm,hole sizes 1" or 1.25",(Al2O3)
8. Capacity : 60/80/100 mm Round Specimen
9. Table Top Version for Cutting Cap. 35 mm dia. Hardened peice / 50 mm dia solid stock (soft)

Automatic heavy duty sectioning machine for large cross sections, irregular components.

Cutting Cap. - 130 mm dia. (through hardened 42 HRc) Cutting motion - Cutting wheel swings down on the job (Chope type) or Reciprocating swinging, Automatic Clamping - T slotted bed clamping, fixed vice, Automatic filtration system.

Automatic heavy duty sectioning machine for large cross sections, especially for taking longitudinal sections.

Cutting cap. - 100 mm dia. ( hardened) / 200 mm longitudinal section of shafts ( 40 dia ) Component is fed to the cutting wheel Programmable cycle of clamping, cutting, de-clamping.

Complete Metallography Polishing set up. Double disc variable speed, backed up by high torque, noiseless D.C. motors of 1/2 HP, with D.C drives, driving discs independently.

Disc dia. - 200 mm

Continuous stepless variable speed up to 1400 r.p.m., with digital R.P.M. indicators.

Anticorrosive- Thick - F.R.P. TOP Water faucet, built-in sink arrangement

Specimen storage drawer, paper (independent) storage cupboard.

Etching reagent, Consumable storage front racks.

Heavy duty warm air drier for immediate specimen drying, mounted on front. Quick paper change clamping ring.

Automatic grinder / polisher improves the productivity, quality of preparation with much lesser operator dependence; offering completely scratchless specimen.

Six specimens polished simultaneously.

Motor capacity - 1 HP DC, with DC drive. Supply - 230 V, AC, Single phase. Disc - 200 mm. Polishing load - 150 PSI ( Pneumatic). Supplied with sample leveling press.

Optional Specimen holder disc for embedded, specimen of 32 mm, 38 mm & odd shape specimen. Automatic fluid Dispensing unit for water & slurry with stirrer.

Semi Automatic Polishing / Grinding Machine

Spring loaded semi automatic polishing machine for low work volume laboratories Specimen holding cap.- 3 Nos. Specimen rotating motor 1/8 h.p. Grinding / polishing disc- 200 mm Grinding / polishing motor - 0.5 hp.

1. Just Press a button and get the mould

2. Dual mould capability Pneumatically operated

3. Reliable microcontroller based technology offering complete automation like pressing, heating, holding, cooling ( water circulation )

4. Transparent mould capability enabling seeing identification mark

5. Easy mould interchangeability Fast mould production

6. Moulds produced - 1 " , 1 1/4 " , 1 1/2 "

7.Heater - 1000 Watts Cooling - Automatic water circulation

8. Air pressure required - 150 PSI Electrical supply - Single phase

1. Special Furnace with DTC, Thyristor controlled panel avoids temp. over shooting.

2. At a time three Jominy tests can be carried out.

3. Quick transfer of specimen to quenching fixture within specific time with the special tong.

4. Quenching Fixture designed strictly as per BS / SAE with specifications like 45 degree angle of top plate, quenching distance, jet stopper release just before quenching etc.

5. Motorised Water Circulation with storage & test tank

1. Portable Fine Grinder & Polisher with Straight angled handle & With start-up Consumables, Portable

2. Microscope, portable Electrolytic Polishing and etching Unit and Replica Kit. These Equipments can be used for a number of applications like onsite microstructure observation, failure analysis by fracture examination, checking critical welds for cracks and other defects in pressure vessels, Pipelines etc.

Objective accurate and reliable analysis., Online Analysis (previously saved image can also be analyses., Calibration through reflecting stage micrometer, Multiple frames per sample , 16 Detectable planes (phases) with user definable colors, Palette and histogram based threshold levels, Easy threshold/grey level detection in any defined region, Customized and user definable report templates, Flexible, Powerful and ease use.

Image Analysis: Object Definition & operation: Area and linear Measurement-Length, Dept, Shape factor, Aspect ratio, Statistical Operation: Variance , Mean & Median, Standard Deviation parameters for selected objects. Object management – Grouping search- Individual, Group wise. Chord Sizing –Retain only those above certain specified Value.

Hardware: High Resolution Metallurgical Microscope, High Resolution Color CCD Compact camera, High Resolution frame grabber card.