GDR MekTek Private LimitedGDR MekTek Private Limited


Industrial Process, Testing and Inspection Machines

We are one of the leading manufacturers and suppliers of an extensive range of Industrial Process Machines and Testing and Inspection Machines as well as Material Handling Equipment. Our organization also offers a variety of services, including after sales services for our range of Material Handling Equipment. These services include repair and regular maintenance, as well installation.

We are also pioneers in offering technical services relating to the execution of projects; starting from the point of conceptualization to that of final commissioning. These projects are completed with the use of advanced tools, such as CAD / CAM / CAE.



CNC Rotary Table
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CNC Rotary Table

  • The Design and Technology of manufacture of our CNC Rotary tables are an output of decades of honed experience in the field of CNC machine manufacture and application.
  • The inputs in terms of Design, Materials, Manufacturing / Assembly technology ensures trouble free operations under severe working / metal working conditions.
  • The ISO 230-2 1997 standard adopted for accuracy measurements are the best in the industry ensuring equitable comparable Performance and reliability of operation.

Highlights:  


  • The Main Spindle is duly case hardened & precision ground. Specially designed precision bearing configuration ensures desired running accuracies and rigidity
  • The Alloy steel duplex Worm is of duly case hardened and precision ground.  The worm wheel is made out of Bronze alloy to get the best frictional properties. The Worm wheel and Worm are mounted on specially designed bearing configuration ensuring axis alignment in both axes. Provision is made to adjust backlash after usage if required.
  • Dynamic high pressure special lubricating film in between the Worm and Worm wheel teeth helps in reducing the friction thus increases the life of drive system.
  • Compact housing design facilitates universal mounting of the table i.e. the same table can be used in vertical or horizontal position. Thus versatility of Rotary table is ensured. The housing is made out of high grade cast iron duly stress    relieved and precision machined.
  • Special Dual face clamping area provides higher clamping torque for a given Pneumatic / Hydraulic Pressure. Specially designed clamping surface gives highest clamp force for a given area. This provides maximum cutting moment / forces for a given size of Rotary table.
  • Available with a wide range of attachments for enhanced and effective Utilization of the rotary table.
  • Available in special version to take higher loads. Specially designed for resilience and ruggedness to take both axial and radial loads with ease and precision duly tested system for high reliability and fidelity.
  • The Table is supplied with or without Feed Motor to suit customer requirement. The Feed Motor can be any of the reputed brands like Fanuc/Siemens/Fagor etc. The interfacing of the table with the Machine can be taken up on special request.  
  • General purpose precision Manual Rotary Tables are also available for indexing and continuous rotation. These are provided with DRO for angular measurement and clamping facility.
  • The Manual Rotary Tables can be supplied with Four Jaw face plate for Job clamping as option.
  • The manufacturing range includes fixed indexing tables for 2, 3, 4, 8 & 12 stations. Finer indexing can be provided with 2 or 3 piece face coupling.  



Zero G Balancers / Manipulators

Using pneumatics for handling is catching up in industrial handling world. The work handling combine the tooling, control and manipulation features of our manipulators in a compact, light weight and easy to maneuver lifting device that is tailored to your specific handling application.
Pneumatic Hoists use a pneumatic cylinder with wire rope suspension to handle payloads from 5 to 200 kgs in both light and heavy industrial environments providing long lifting capability combined with low headroom.

Optional lift control features include:

  • Powered lifting and lowering
  • Automatic balancing
  • Preset balancing
  • Any combination of the above

These control systems give precise control with the greatest flexibility according to each handling application.

Tooling options include:
  • External gripping or clamping
  • Internal gripping or clamping
  • Vacuum
  • Magnetic media
  • Simple mechanical tools such as hooks, forks
  • Any useful combination of the above Pneumatic Hoists give the operator precise control when lifting fragile or delicate loads. Pneumatic Hoists can be floor mounted from a light weight enclosed track jib crane or articulating crane, overhead mounted from an enclosed track
Crane, or mounted on a stainless steel clean room crane.
Low noise levels and low maintenance make Pneumatic Lifts acceptable in a wide range of handling environments.

The machines are manufactured in painted mild steel and stainless steel to 316L cGMP for food and beverage, chemical and pharmaceutical requirements. Any suitable material combination for special applications is possible.

Our solutions are backed by top level engineering, project and quality management including validation.

Zero G Balancers / Manipulators


Tongs
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Tongs

We design, develop and commission a wide range of Tongs, which can be availed in various capacities.  The entire range has gained huge appreciation in the market for the durability and precise designs. As a client centric organization, we are capable of fabricating our range as per the specifications of our clients. Following are different types of Tongs

  • VERTICAL COIL TONG
  • SLAB/SQ INGOT TONG
  • SQUARE TONG
  • INGOT LIFTING TONG (HOT/COLD)
  • ROUND TONG
VERTICAL COIL TONG

Capacity Available: 1T – 40T

The vertical coil tong will be generally used to lift the CR/HR coils with eye bore vertical by gripping OD and ID. The tong jaws opening and closing operation through auto twist lock arrangement. In the same system double gripping is also available.

SLAB/SQ INGOT TONG


Capacity Available: 1T - 100T

The duplex type tong with auto twist lock will be generally used to lift hot or cold slabs with horizontal position. Same as above to lift multi slabs motorized tong available.

SQUARE TONG

Capacity Available: 1T – 10T

Two point gripping mechanical scissor type tong with hand lever locking arrangement will be generally used to lift square short length ingots or stone blocks.

INGOT LIFTING TONG (HOT/COLD)

Capacity Available: 1T – 80T

These tong come in two types SIMPLEX and DUPLEX used to lift hot/cold round/irregular shape ingots. The ingot is equipped with auto lock facility.

ROUND TONG


Capacity Available: 1T – 50T

Two or four point gripping mechanical scissor type tong with auto lock , generally used to lift round straight hot or cold ingots or electrodes with horizontal position.  



C Hooks

Our team of engineering experts has designed a precise range of C Hooks, which are being appreciated in numerous industries, across the nation. These can be fitted in a variety of cranes and are available in numerous capacities. These can be customized as per the client needs and can also be packaged as per the specifications of the clients.

C HOOK


Capacity available: 1T – 65T

 Balanced c hooks will be generally used to lift the  CR/HR coils with eye bore horizontal at open stacked area.

C-FRAME CHAIN HOOK

Capacity Available: 1T - 60T

Double frame c hook with or without chain , generally used to handle the CR /HR coils with eye bore horizontal at narrow stacked area by manually adjusting the chain pitch according to the width of the coil.   

C Hooks
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Transfer Cars
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Transfer Cars

We design, develop and commission a wide range of Transfer Cars, which can be availed in various capacities. These are offered with the facility of manual and remote control. The entire range has gained huge appreciation in the market for the durability and precise designs. As a client centric organization, we are capable of fabricating our range as per the specifications of our clients. We also package the Transfer Cars in a manner specified by the clients.


COIL TRANSFER CAR

Capacity: 1T – 120T  

Coil transfer car will be generally used to transfer the coils from bay to bay etc.  With eye bore parallel or perpendicular to the track. The car drive system will be through electro mech / batt operated / dg operated / winch drive type available.

HOT INGOT TRANSFER CAR

Capacity: 1T – 120T

Hot ingot transfer car will be generally used to transfer the hot/cold ingot from furnace to press etc.  With 3600 saddle rotation. The car drive system will be through electro mech / batt operated / dg operated / winch drive type available.

LADLE TRANSFER CAR

Capacity: 20T -150T

The ladle transfer car will be generally used to transfer the ladles with molten metal from b/f to BOF sections. The car will be generally driven through locomotive in some special case by winch drive type. 
 



Grabs

Our team of engineering experts has designed a precise range of Grabs, which are being appreciated in numerous industries, across the nation. These are available in numerous capacities. These can be customized as per the client needs and can also be packaged as per the specifications of the clients.

SINGLE ROPE GRAB

Capacity Available : 1 - 6 cum

The single rope grab bucket will be generally used to grab powder type materials like sand, cement, coal, grains etc.The locking arrangement by touch and open type gravity system also mechanical lever type handle provided for mid air opening.

FOUR ROPE GRAB
Capacity Available : 1 -14 cum

The four rope grab bucket will be generally used to grab powder type materials like sand, cement, coal, grains etc. The two ropes will be lifting the grab up and down and the other two for opening & closing of the bucket through winch drum provided at crane crab.

ELECTRO HYD FINGER GRAB
Capacity Available : 1 – 8 cum

The orange peel finger type electro hyd grab will be generally used to grab all types of shruded scrap, garbage & heavy solid scrap etc. All the 6 tines will be operated through 6 hyd cylinders with inbuilt power pack. 

Grabs
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Vibratory Screens & Feeders
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Vibratory Screens & Feeders

A revolutionary state of the art Patented technology product “COLT” Vibrationary screens and feeders is at your service to provide HIGH EFFICIENT PERFORMANCE AT LOW POWER INPUT and least space occupation. Typical application areas are as follows

  • Screens can handle material like Manganese ore lumps up to around 300mm in size.
  • Ores with specific gravity of around 5, screening of other ores.
  • Hot sinter in steel plants.
  • ROM coal.
  • 6mm wet coal required in fluidized boilers.
  • Graders and hopper-dryers in sugar plants.
  • De-watering of drenched coal and hazardous slurries and other material.
  • Food grains, Salts.
  • Garbage and sewerage.
  • Wood chips in paper plants.
  • Compound fertilizers.
  • Rock phosphate.
  • Clinkers, Cement, Sand.
  • Hot and cold pellets.
  • Hot and cold refractories etc.
Salient features of our Varistroke vibration system are:

  • Vibrators are stationary and do not vibrate themselves.
  • Vibrators give positive and step less variation of stroke (up to 100mm) over entire range.
  • Stroke so selected, will be positive and will not change with load.
  • Mainframe is also stationary no springs are used.
  • About four to five sizes of flange mounted stroke selectors can meet entire requirement, replacing around 60 sizes of motorized vibrator sand scores of other long shaft type of vibrators.
  • Heavy screens screening heavy materials require lower speeds (60-300 rpm), higher and positive strokes with provision for steeples variation of stroke, which only our Varistroke system can provide.
  • Acceleration is reduced to around 10% to 50% and energy level increased 4 times to 16 times that of circular motion type screens, enormously increasing overall performance.
  • Vibrating mass/ forces are reduced drastically as only decks vibrate and mainframe is stationary.
  • Power consumption will be min at around 10% to 20 % of conventional circular motion type screens.
  • Even with static main frame, forces transmitted to adjacent structures are very less as compared to circular motion type screens vibrating on springs. 




Test Rigs

We offer Test Rigs that are specially designed to offer a self-contained platform. These rigs are ideal for the conduction of an all-inclusive array of validation tests on numerous kinds of motors. The rigs offered by us consist of a low-vibration structure on casters, suitable sensors, quick-coupling arrangement and safety guards & interlocks. These Test Rigs find application in industries such as, Automobile, Aerospace and General Engineering.


Test Rigs
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Special Purpose Testing & Inspection Machines
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Special Purpose Testing & Inspection Machines

We are one of the premier organizations involved in the manufacture of a wide range of Special Purpose Testing Inspection Machines. Our experienced and qualified team of designers and engineers understand the specifications provided by the clients and fabricate a range in accordance. Manufactured using high grade raw material such as, steel and iron, these machines are known for the corrosion resistance, simple installation and high performance.





Special Material Handling Equipments

  • COIL TILTER (S/M)
  • MOTORIZED COIL LIFTER
  • BAT OPR. SCISSOR LIFTER
  • SHEET PACK LIFTER

COIL TILTER (S/M)


Capacity available 1 ton to 60 ton

Electro hydro drive coil tilter will be generally used to tilt by 900 CR/HR coils eye bore horizontal to vertical and vice versa. The tilting operation is done through chain and sprocket arrangement driven by hydro motor for better torque and variable speeds.

MOTORIZED COIL LIFTER


Capacity available:  1T to 45T

Generally used to lift the CR /HR coils with eye bore horizontal at narrow stacked area. By using motorized (rack & pinion type) sliding legs with top head 360 0 rotation.

BAT OPR. SCISSOR LIFTER

Capacity available 1 – 5 ton

The DC drive hyd lift table will be used to handle die block, b/f blow pipes & general loading and unloading material. The trolley traction through dc operated motor assy & TT battery arrangement.

SHEET PACK LIFTER

Capacity 1- 15 Ton

Electro mechanical sheet/ plate lifter will be generally used to lift & load / stack the sheet packs with or without wooden pallets. As an option 180º rotating head also available. Width wise movement of legs through motorized rack & pinion sliding type & length wise legs by manual movement with lock. 

Special Material Handling Equipments
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Taper Lock
Taper Lock

TAPERLOCKS are playing a very important role in the field of keyless locking of power transmission equipments such as gear, flywheel, pulley cam etc.


This mechanical element uses the longitudinal motion of the screw which is done by tightening mechanically converts into the radial pressure through the tapered surfaces. This radial pressure causes the material to expand as a result it locks the power transmission members internally as well as externally. The important thing is that here the locking occurs due to friction hence allows the transmission of synchronous motion with high power because here the torque generated by the taper locking elements are very high.

Advantages:

  • The locking action creates the torque which is more than normal keyed hub hence have higher holding power.
  • These locks are economical and the materials used are easily available.
  • When torque exceeds the limit the lock will slip preventing the connected element from being broken Protects from overload.
  • These locks are available at different dimensions hence suitable for various applications.
  • These locks are available at different types and used depending upon the torque requirement.
  • There is no angular, axial, radial play.
  • Perfect alignment is possible, easily adjustable.
  • Minimize notch effect. Avoids fretting corrosion.
  • Since there are no key seats and spline profiles it not only reduces the costs but also reduces the stresses of the attaching members.
  • Allow an accurate and easy radial and axial positioning of the component to be clamped.
  • SELF-CENTERING TAPER LOCKS. In this case there will be a presence of centering effect with the clamping element and the error of concentricity can be considered to 0.025-0.045 mm.
  • TAPER LOCKS has not self-centering effect. Due to this reason, the running accuracy depends on the matching between shaft and hub bore.
  • By performing a centering guide between shaft and hub the running accuracy can be improved 








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