Suitable for Cream/ Gel/ Lotion Manufacturing.

Material of construction:

Shell	4 mm thk S.S. 316
Top Flange	16 MM THK RING S.S. 316
Top Lid	Loose Type in two pieces 16 swg S.S. 316. or top dished as per clients requirement.
Jacket	S.S. 304. 6 mm thk with spiral stiffeners
Insulation	50 mm thk glaswool cladded with with S.S 304 with 16 Swg Welded.
Connections	25 NB, bottom valve, Jacket : Steam Inlet , condensate outlet, Jacket Drain with plug, Water Inlet is provided.
Legs	40 NB, Heavy Gauge S.S. pipe S.S.304. 4 nos.
Sensor	PT-100 for Digital Indicator.
Jacket Pressure	3.5 Kgs.cm.sq working.
Stirrer	Suitable H.P. /960 R.P.M /440V/TEFC mounted on side or from the bottom of wax vessel & Water vessel. Agitator will be propeller type
Finish	Internal and all contact parts buffed to 240 grit mirror finish and external bufed to 150 grit Matt finish.

Technical Specification

Output/Hour: 2500 to 6000 Containers (Depending on Nature of Liquid & Fill size)
Electrical Motor : 1 HP/440 Volts/3 Phase/50 Hz (Four wire) For Main Machine 0.5 HP/440 Volts/3 Phase/50 Hz (Four wire) For Conveyor Conveyor Height : 750mm to 840 mm Adjustable. Container Size: 30 mm to 100 mm,
Maximum Height 210 mm Fill Size: 30 ml to 500 ml (With the help of required change parts)
Overall Dimension: 2720 mm (L) X 1020 mm (W) Approx

SALIENT FEATURES

• The unit is made compact & Versatile.
• S.S. Elegantly Matt Finished Body.
• S.S. Slat conveyor.
• Reciprocating Filling Nozzle with self centering device
• No Container No filling system.

Models available in 6 head, 8 head, 12 head, 16 head also.

Material of construction:

Shell	4 mm thk S.S. 316
Top Flange	16 MM THK RING S.S. 316
Top Lid	Loose Type in two pieces 16 swg S.S. 316. or top dished as per clients requirement.
Jacket	S.S. 304. 6 mm thk with spiral stiffeners
Insulation	50 mm thk glaswool cladded with with S.S 304 with 16 Swg Welded.
Connections	25 NB, bottom valve, Jacket : Steam Inlet , condensate outlet, Jacket Drain with plug, Water Inlet is provided.
Legs	40 NB, Heavy Gauge S.S. pipe S.S.304. 4 nos.
Sensor	PT-100 for Digital Indicator.
Jacket Pressure	3.5 Kgs.cm.sq working.
Stirrer	Suitable H.P. /960 R.P.M /440V/TEFC mounted on side or from the bottom of wax vessel & Water vessel. Agitator will be propeller type
Finish	Internal and all contact parts buffed to 240 grit mirror finish and external bufed to 150 grit Matt finish.

Material of construction:

Shell	6 mm S.S. 316.
Bottom Hemispherical	6 mm S.S. 316
Top	Dish Type 6 mm Thick S.S. 316.
Flanges	16 mm thick S.S. 316
Jacket	6 mm thk SS. 304 with spiral patten Stiffeners . cladded with 16 swg S.S 304 welded.
Gasket	silicon fitted in groove.
Insulation	50 mm Thick Glasswool with 16 swg S.S. 304 cladding welded.
Legs	3 nos S.S. pipe heavy gauge.
Connection	Light Glass, Sight glass, Wax inlet, Water Inlet
Nozzles	Vacuum Manifold with Vacuum Gauge, Vacuum Nozzle and vent Valve, product outlet , bottom full bore ball valve S.S. 316.Jacket steam inlet, condensate outlet, Drain Plug, Cooling water inlet, Cooling Water Outlet, Manifold with safety valve, Pressure gauge etc.
Bottom Clearance	500 mm from ground level to valve or as required.
Agitator	Anchor type S.S. 316 . driven by suitable HP dual rpm motor coupled with gear box.
Bearing Housing	Angular Roller Bearing 2 Nos Mounted on a Lantern support cladded with S.S. 304 sheet. S.S. 304 guard is provided.
Homogenizer	Bottom Entry High speed Emulsifier of suitable H.P. /440V/1440 RPM/TEFC Motor.
Shaft Seal	Mechanical Seal with cooling Arrangement mounted on a conical portion.
Sensor	PT-100 type will be provided.

PRODUCT PIPE LINE :

Pipe line will cover the following :

1) Water phase vessel to Mixing vessel thru pump
2) Wax phase vessel to Mixing Vessel thru pump & conical filter
3) Mixing Vessel for re-circulation
4) Mixing vessel to Storage Vessel through lobe pump.
5) Storage vessel to hopper of filling machine through transfer pump.

All pipe are seamless & electropolished from inside and outside. Fittings are DIN standard with silicon gasket.

ELECTRIC CONTROL PANEL : It shall consist of

a. Main isolator
b. DOL starter for Anchor drive
c. DOL starter for HSE motor
d. Machine light switch for main Mixing Vessel
e. Electrical Digital temperature indicator for all vessel
f. Fuses for all motors
g. Ammeter for anchor and HSE motors
h. Indicating lamps for main ON & OFF with selector switch.
i. DOL starters for propeller agitators of Wax & water Phase vessels
j. DOL Starters for all the pumps

PUMPS:

CENTRIFUGAL PUMP
Rate : 400 Ltrs/Hr
MOC : SS 316Q
Inlet & Outlet : DIN fitting with T connection at inlet & outlet Above pump is used to transfer wax & water to the main mixing tank.

BUMP PUMP :

Above pump is used to recirculate final mixed cream for intense mixing & to transfer finished cream from Mixing vessel to storage vessel. Other details are as below.

1) Type : Twin BUMP
2) Design : Sanitary
3) Drive : suitable HP, 200 RPM gearbox & motor
4) Seal : Teflon bush
5) Mounting : Trolley mounted , MOC – SS304Q
6) Inlet & outlet : DIN fittings / triclover at inlet & outlet.
7) MOC : SS 316Q for contact parts

TRANSFER PUMP – RECIPROCATING TYPE, POSITIVE DISPLACEMENT & METERING TYPE

Above pump is used to transfer CREAM/OINTMENT from storage vessel to hopper of filling machine.

a) Type : Reciprocating Plunger type
b) Capacity : 1000 LtR./Hr
c) Drive : suitable HP, 1440 RPM
d) Head : 2.5 Mtr.
e) Mounting : Trolley mounted , MOC – SS304Q

We offer Hair Dye/Telcum Powder Mfg. Plant as per the requirements of our clients. We offer this plant at very competitive rates.

important Special Features:

1) Capability to handle a large range of tube sizes
2) Automatic cap tightening
3) No-tube-no-fill device 4) Automatic tube infeed
5) Adjustable filling pump and several optional attachments 6) Can handle tube diameters from 10 mm to 40 mm and lengths from 40 mm to 200 mm. ~ Automatic tube infeed with cassette loader.
7) Simultaneous accessibility of many tube holders in case of manual infeed.
8) Tube cleaning device for dust removal (particularly required for pharmaceutical and~ food products}
9) Adjustable filling pump with different volumes:. - Ease in removal of pump components for cleaning and changeover. -Contact parts are corrosion resistant, - No-tube-no-fill device, - Blow off device to cut "Rat tail" of highly viscous products.- Photo-electric tube registration for automatic positioning of tube orientation. - Multiple folding stations for tube closure. - Code marking on the closure with digits and/or letters. -Transportation of filled tubes forward and backward.

SPECIFICATIONS:

Output, tubes per hour 2400-3600 depending upon tube size and product
Attendance 1 operator Power consumption 1 KW Floor space occupied 1.2 x 0.7 m
Height, including paste container 1.7 m; ( 5' - 7" )
Height, excluding paste container 1.1 m. ( 3' )
Net weight 550 kgs (1200 Ibs)
Gross weight 750 kgs (1650 Ibs)
Shipping volume 3m³ (100 cu.ft)

Vessels and tanks are manufactured as per clients requirements and space available for installations. Tanks and vessels are available in various designs and options such as

• Plain storage tanks with loose top lid & either flat of dished bottom
• Manufacturing vessels with agitators
• Reactors
• Vessels under vacuum / without vacuums.
• Jacketed vessels and tanks.
• Vessels and tanks with limped coils etc
• Horizontal, capsule shaped, etc tanks available.

Vessels and tanks are available from 50 ltrs to 100000 ltrs in any shape and size as per clients requirements.

In Inline agitation system, the possibility of materials –Liquid or Solid passing through it, without subjected to intense hydraulic and mechanical shear actions is zero. Here suction pipe (inlet pipe) is centrally mounted & outlet is radially mounted , therefore it is physically impossible for any material to pass from inlet to outlet without exposed to agitation.

The stator which surrounds rotor is available with various type of opening i.e. round, square, rectangular & with perforation also so that all the critical demand of Mixing, Emulsifying, Disintegration & Dispersion of solids, suspension can be met out by same equipment.

The machine is versatile & has completely revolutionized the traditional mixing techniques. Here close tolerance of rotor with the stator produces high hydraulic shearing & mechanical action that ensures that material entrapped between rotor & stator is subjected to tremendous shearing actions each minute.

1) PAN : SS 304 semi ellipsoidal size pan with a circular mouth for charging & discharging of tablets Pan mounted at an inclination of 45 degrees to the horizontal.

2) DRIVE ASSEMBLY : Consists of a suitable HP 3 Phase, 440 V, 1440 RPM TEFC motor with suitable worm reduction gear box and cone pulley arrangement to give three speed output.

3) HOT AIR BLOWER : The unit is provided with a hot air blower consisting of suitable HP 3 Phase 440 V, 2880 RPM TEFC electric motor & centrifugal blower with damper delivering required CFM. The air is heated by means of suitable electric heater to give air at 30 to 90 degrees Heater with thermostat control and flexible hose pipe.

4) CONTROL PANEL : Unit provided with suitable control panel with starters and push button to actuate the drive and for blower The circuits consists of MCCBs, relays and contractors in series Ample overload protection is provided by the MCCB and the relay Wires coming out of the connections are numbered for easy recognition.

5) MOUNTING : The motor and gear box is mounted inside sturdy MS frame and the pan mounted on the Gearing housing fitted in the stand. Blower mounted by the side of the stand or placed in remote location if required.

6) FINISH: All joints argon Arc welded and all SS Parts Polished to suitable finished required of pharmaceutical equipment MS parts painted to smooth finish.

7) OPTIONS AVAILABLE :

1. Unit with FLP motors and FLP push button station but non FLP panel to be mounted outside FLP area,
2. Unit in SS 316 quality contact parts,
3. Unit with SS304 cladding / for GMP model and
4. Steam heating for blower.

“Bombay” Starch Paste Kettle Will Be Made Out Of S.S. 304 Rectangular Pipes Of 3 Mm Thk And Will Be An Independent Resting Type Frame Work Where No Foundation Will Be Required. The Kettle Will Be A Hemispherical Type Bowl With Either Steam / Oil / Water Heating Jacket Will Be Provded. The Kettle Will Be Manufactured From 2.5 Mm Thk S.S. 304 Sheet And The Jacket Will Be Of 2.5 Mm Mild Steel (In Case Of Steam Jacket The Thickness Will Be 4 Mm) . There Will Be Oil / Water Heated Fitted At The Back Bottom Side Of The Kettle. The Kettle Will Be Having A Worm Type Arrangement For Tilting . A Temperature Controller And A Temp Indicator Will Be Provided For Temp Control And Indication. The Kettle Will Be Insulated With 50 Mm Thk Glasswool Insulation And Claded With 16 Swg S.S. 304 Sheet. Kettle Will Be Buffed To 150 Grit Matt Finish Externally And Internally The Kettle Will Be Buffed To 220 Grit Mirror Finish

Optionals Available

1. Built In Stirrer Arrangement With Lifting And Lowering Device
2. Steam Fittings With All Connections Factory Fitted
3. Non Tilting Type With Bottom Discharge Models Are Also Available. Capacities Available From 10 Ltrs To 2000 Ltrs Capacity.

FUNCTIONS:

Basically This Unit Is Used For Preparation Of Starch Paste. Hemispherical Shape Ensures That The Heating Of The Starch Paste Is Uniform And Gets More Surface Area. The Tilting Type Arrangement Ensures Ease In Unloading The Paste Into Any Container Or Vessel. The Starch Is Put In The Kettle And Water Is Added Till Desired Thickness Is Achieved. The Kettle Is Jacketed And Is Heated Till Till The Starch Melts And A Thick Paste Is Achieved. This Paste Can Be Agitated Either Manually Or With The Help Of A Anchor Type Agitator Which Will Constantly Stir The Paste So That There Will No Lumps Formation And Proper Mixing Is Achieved.

Temperature Can Be Set To Desired Temp By Adjusting The Thermostat Provided And The Temperature Can Be Seen In The Dial Thermometer Provided.

We offer industrial extractors, that are required for various application. Our range is available at industry leading prices to our clients.