Our ambit of iron and steel forged products are a perfect blend of premium raw materials. Since our products are being utilized in many industries, we specialize in manufacturing customized and hand made iron and steel forgings for our clients. When it comes to the quality of these forgings we do not compromise on any grounds and manufacture a wide range of superior quality forged products namely, Rolling Mill Rolls, Forged Gears, Crank Shafts, Forged Shafts, Forged Blocks, Forged Flanges, Pinion Shafts and Forged Rings .

For a high and superior quality output from the production processes, procurement of raw materials is the most crucial stage. We take care of this fact sincerely and procure the raw materials only from the reliable and reputed iron and steel vendors of India after a proper quality examination. The raw materials we use are as follows:

• Carbon Steel
• Alloy Steel
• Stainless Steel

Our iron and steel forged products are being utilized in various industries for a large number of applications. Some of the application areas of our products include:

• Rolling Mills
• Automotive Industry
• Heavy Engineering Industry
• Railways
• Petrochemical Industry
• Fertilizer Industry
• Electrical Industry

As a leading forgings supplier, Ghaziabad Hi-Tech Forgings is pleased to offer many products forged through the open die forging process. Open die forging is a type of hot forging and is used most commonly to produce larger and simpler parts. Open die forging produces parts that exhibit high strength, soundness, homogeneity, flow line characteristics and durability today open die forgings are produced in weights that range from a few pounds to thousands of pounds.

What Is Open Die Forging?

Open die forging is a process where the material is not confined laterally as in closed die forging. It is instead performed between two flat dies that have no impression made in them. In open die forging, the movement of the work piece is instrumental to forging the metal into the proper shape. Depending on the capabilities of the forging shop, the size of open die forgings is limited only by the size of the original stock.

Many types of metals can be forged through the open die process, however, among the most common are carbon steel and alloy steel as well as stainless steel, copper alloy, high temperature alloy, inconel and many more.

Benefits Of The Open Die Forgings:

• Develops high strength
• Has a long service life
• Decreases porosity
• Aligns grain flow
• Achieves fine grain structure
• Improves mechanical properties
• Can forge extremely large products

Products created through open die forging are inherently superior in strength and durability than parts that are machined or welded. Open die forging changes the metal to the desired shape while breaking up the cast structure and producing finer grains.

Forgings that are quenched and tempered have a good balance of strength and ductility. The forging is then tempered to restore softness within the metal forging to prevent shattering.

Value added testing & certification for forging quality: As a preferred forgings supplier, We strives to provide customers with the highest possible quality of forged products. Through a series of non destructive testing as well as destructive testing services, we are able to guarantee exceptional forgings, whether they are stainless steel forgings, titanium forgings, aluminum forgings etc. Furthermore, Philadelphia Forgings offers original mill certification of chemistry.

Forging Quality Certification: We provides customers with the certifications of a forging’s mechanical and chemical properties. The results of the non destructive or the destructive testing are also provided, as required by the customer’s specifications, upon delivery of the forged products.

Ghaziabad Hi Tech Forgings supplies forgings that have undergone value added processes such as heat treatment. Heat treatment refers to a group of services that alter the strength and hardness of the metal forging, whether it is a steel forging, carbon steel forging, aluminum forging, titanium forging etc. Company is a nationwide supplier of superior forging products and serves customer based in Pennsylvania, New Jersey, Delaware and anywhere in the United States.

Heat Treatment Services For Forgings: The heat treatment of forgings plays an important role in developing the desired properties such as the relieving of internal stresses, the refinement of grain structure, and the attainment of improved mechanical and physical properties. For machinability, forgings in the annealed, normalized, normalized and tempered, process annealed, spheroidized or full annealed condition. The forgings may then be quenched and tempered to achieve the final desired properties.

Forgings are annealed to recover the ductility and yield strength that were lost during a hot forging process such as closed die forging or hand forging. Metal forgings that are annealed are first softened, which relives internal stresses, than recrystallized to grow new, more refined grains.

• Full annealing forgings restores the softness of the metal. The forging is heated to a specific temperature then cooled in a furnace according to specific time intervals for uniform softness through the entire forging.
• Normalizing involves heating the forging to a specific temperature and then allowing the forging to cool in still air. The result is the restoration of ductility. Normalized forgings are less expensive than full annealed forgings because full annealing relies on furnace-controlled cooling.
• Normalizing and tempering first normalizes the metal forging then heats it again to a temperature between 400 and 600°C.