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Fine cleaning operation involves 3 stage of Cleaning. First Stage: Fine cleaner grader not only removes light impurities & fines, it can also remove light grains such as rotten, immatured, bird eaten etc. Further it also grades product to desired range of size. Second Stage: Destoner is used to remove heavy stones/mud balls/ metals etc. from cleaned & graded product. Third Stage: It bold grains & seeds are required for quality food as for higher germination rate & seeds, gravity separator is must. It separates material by density and hence allows processors to select product of required quality.
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| | This is highly efficient fine cleaner –grader machine used for all verities of seeds & grains. It is preferred to fine cleaner – grader, when highest quality of cleaned & graded product is demanded, even from raw material with high impurity level. This machine is extremely useful for smaller seeds and difficult to screen seeds such as - spices seeds, forest seeds, vegetable seeds etc.
salient features:
- two nos. Counter balanced reciprocating shoes driven by one common eccentric shaft & drive motor.
- blue/white pvc rollers for better color contrast when inspecting
- second shoe is provided with two cleaning decks and one grading deck for grading if required.
- totally closed cleaner shoes with easily replaceable sieve panels.
- ball decks provided for efficient sieve cleaning.
- sturdy tubular frame construction to support the whole cleaner unit.
- dynamically balanced eccentric drive arrangement ensures vibration free reciprocating motion.
- feed hopper with material flow control gate.
- preaspirator with air control to remove light air-borne impurities and dust before feeding on deck.
- post aspirator with air control to regulate removal of light particles from the final product.
- large size inspection windows provided on post- aspirator, to facilitate precise air control adjustment while viewing actual working in aspiration channel.
- aspirated impurities collected in expansion chambers and discharged through screw conveyor.
- two expansion chambers provided for collection of pre and post aspirated materials separately.
- aspirated dust collected in cyclone and air discharged through fan.
- dust collector cyclone& fan unit can be located away from cleaner to suit site condition.
- several models are available for capacity up to 10 tph on wheat basis.
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The destoner involves flowing dry granular material over an inclined –vibrating –screen covered deck .Air from a pressure fan located in the body of the machine is forced up through the deck and through the bed of material .This separates heavier product from lighter product
Salient Features: - With inbuilt fan unit and unique air distribution arrangement.
- Remarkably fast in heavy foreign material removal.
- Highly efficient density separator mostly used to separate stones form seeds & grains.
- VFD drive allows smooth speed adjustment.
- Total Control of air, pitch & elevation.
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Our vacuum de-stoner is ideal for faster and finer separation and based on flowing dry granular material over an inclined, vibrating, screen covered deck. Vacuum air is pulled through the deck, and through the bed of material. The steady air flow holds the product in stratified flotation. The lighter material in the upper strata flows down the inclined vibrating deck whereas heavier material such as stones, glass and metal travel uphill and out. The product flows downhill at the discharge end of the deck. The bottom portion of the bed consists of gravity pure, finished product that often needs no further refinement.
Salient Features: - Total Control of air, pitch & elevation.
- Bushing suspension for fine sensitive working.
- VFD drive allows smooth speed adjustment.
- Superior enclosed counter-balanced drive system for vibration less operations.
- Vacuum aspiration system complete with fan unit , cyclone and air lock valve.
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Gravity Separators Pressure Type Pressure type gravity separators are best suited for accurate controlled grading of dry granular material on the basis of specific gravity of seeds / grains etc. They are most perfected pressure type gravity separators working on the principles of vibrating motion of fluidized bed with special construction to provide uniform air velocity. This type of gravity separator is provided with built-in fan unit and all versatile adjustable controls for the best possible separation of materials, in different grades.Salient Features: - All steel construction – Ensures strength and durability for many years of trouble free service.
- Total control of Deck air : Through adjustable Slide / Flap gate
- Rubber bushing suspension: For vibration free movement of the Deck.
- Superior enclosed drive system in sturdy body.
- Counter balanced eccentric drive.
- Adjustable dividers to obtain quality of grade desired.
- Easy deck replacement.
- Finely adjustable controls for air, feed, speed, and pitch, elevation, deck runoff and Torque.
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Gravity Separators Vacuum Type This type of Gravity Separator is provided for dust free operation, all enclosed system for unlimited applications. Dust collector designed for high efficiency. Easy adjustable controls on Air, Speed, Feed, Elevation, Pitch, Torque Run off permits highest degree of separations in five grades.Salient Features: - All steel construction – Ensures strength and durability for many years of trouble free service.
- Total control of Deck air: Through adjustable Slide / Flap gate • Rubber bushing suspension: For vibration free movement of the Deck.
- Superior enclosed drive system in sturdy body.
- Counter balanced eccentric drive.
- Recycle elevator (Optional)
- Adjustable dividers to obtain quality of grade desired.
- Easy deck replacement
- Finely adjustable controls for air, feed, speed, and pitch, elevation, deck runoff and torque.
- Aspirated dust collected in cyclone & air discharged through fan.
- Totally closed type for dust free operation in the plant.
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Fine cleaner -grader is used for fine cleaning and grading of big and small seeds, grains, spice seeds, cereals/pulses, oil seeds and any type of dry granular materials. Pre and post aspiration system with cyclone and fan unit provides dust free operations in plant
the machine not only separates oversize and undersize impurities, sticks and stones light impurities hollow and immature seeds but also grades the seed in desired sizes.
salient features: - scalping deck plus two cleaning decks to suit specific process requirement.
- optionally 3 decks can be provided for grading of materials as required.
- totally closed cleaner shoe with easily replaceable sieve panels.
- ball decks provided for efficient sieve cleaning.
- sturdy tubular frame construction to support the whole cleaner unit.
- dynamically balanced eccentric drive arrangement ensures vibration free reciprocating motion.
- feed hopper with material flow control gate.
- preaspirator with air control to remove light air-borne impurities and dust before feeding on deck.
- post aspirator with air control to regulate removal of light particles from the final product.
- large size inspection windows provided on post- aspirator, to facilitate precise air control adjustment while viewing actual working in aspiration channel.
- aspirated impurities collected in expansion chambers and discharged through screw conveyor.
- two expansion chambers provided for collection of pre and post aspirated materials separately.
- aspirated dust collected in cyclone and air discharged through fan.
- dust collector cyclone& fan unit can be located away from cleaner to suit site condition.
- several models are available for capacity up to 10 tph on wheat basis.
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