Metal Castings,Alloy Castings,Metal Alloy Castings,Metal Castings Supplier,Alloy Castings Supplier,India

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Incepted in the year 1990, Gradewell Casting Pvt. Ltd. (GCPL) is one of the leading manufacturers and suppliers of a wide range of precision engineered castings, metal alloy castings, metal castings, alloy castings, ferrous alloy castings, bronze castings, non ferrous alloy castings, etc. These are offered in various forms that are fabricated using qualitative grades meeting the international standards of quality.

The organization is owned by Mr. Mofid Ansari who has acquired a vast industrial experience. He handles a team of proficient team of experts who works round the clock to ensure a faster rate of production with the help of all the latest infrastructural facilities. The owner is acting as the Technical Director with the assistance of Director Commercial, Mr. Sayeed Ansari.

Our specialization in the field of Cast Iron (All Grades), Aluminum (All Grades), Phosphor Bronze, Gun Metal, Copper, Brass casting and White (Babbitt) Metal Works enabled us in acquiring a huge clientele in the industrial belts of Maharashtra as well in the other pars of the country.

Product Portfolio

With the help of a team of experts and robust infrastructure, we are able to fabricate and supply an exquisite range of ferrous and non-ferrous castings, metal alloy castings, ferrous alloy castings, bronze alloy castings and non ferrous alloy castings that is widely catered to various needs in the automobile, engineering and other related industry. Our assortment includes aluminum casting (all grades), copper casting, cast iron casting (all grades), bronze casting, gun metal & brass and many others. These castings are fabricated from superior grades of metals such as copper, iron, bronze and aluminum.

The salient features of these castings include :

Dimensionally accurate
Sturdy construction
Durable
Available in different shapes and sizes
Corrosion resistant
High tensile strength

We also offer customization of designs as per the specifications forwarded to us by our clients.

Customer Satisfaction

Since the inception of our company we have been giving our best effort to gain maximum customer satisfaction. Our range is offered in the leading industrial price with the hallmark of quality in it. Besides, the customization of the designs further helps in updating the client’s list. We follow an ethical business policy that helps in maintaining the stability in the market and satisfy the clients to the fullest extent. For further convenience we offer convenient transaction modes such as: money transfer through bank, cash, demand draft and E-payment.

Below cited are some of the factors why we are able to meet the requirement of the valued clients:

Qualitative assortment
ISO 9001:2000 Certificate certified by IRQS
Excellent infrastructural facility
Skilled workforce
Customization as per client’s requirement

Research & Development

We have a sophisticated research and development unit which focus on developing our existing range of castings. The department is well equipped with all the requisite tools and equipments that enable our researchers to carry out their relative study in a fluent manner.

Another significant function of the R&D department is to minimize any type of default from the existing assortment and further make necessary changes for a better result in the range of castings.

Our research personnel keep themselves abreast of latest industrial trends and technological advances to ensure our qualitative production of castings in meeting the client’s demand.

Quality Certification

Quality plays a pivotal role in our company and therefore it is duly taken care of by our expert team of quality controllers. We are an ISO 9001:2000 Company certified by IRQS, so we follow a strict management of quality which ensures flawless production of our range. They carry a detailed inspection across every stage right from selection of raw material, manufacturing, process engineering to the final shipment of the finished goods.

Our quality controller follows a series of quality checks on the basis of following parameters in order to maintain the industry standards:

Durability
Design
Sturdiness
Corrosion resistance
Withstanding capacity under adverse conditions

It is only because of the quality that we have become one of the leading contenders in this industry for the last 18 years.

Process Involved

We undergo various processes such as sand and die casting for fabricating our range of castings. Die casting is the process of forcing molten metal under high pressure into mold cavities (which are machined into dies). Most die castings are made from non-ferrous metals, specifically zinc, copper, aluminum, magnesium, lead, and tin based alloys, but ferrous metal die castings are also possible. The die casting method is especially suited for applications where a large quantity of small to medium sized parts is needed with good detail, a fine surface quality and dimensional consistency.

A sand casting or a sand molded casting is a cast part produced by forming a mold from a sand mixture and pouring molten liquid metal into the cavity in the mold. The mold is then cooled until the metal has solidified. In the last stage the casting is separated from the mold.

There are six steps in this process:

Place a pattern in sand to create a mold
Incorporate a gating system
Remove the pattern
Fill the mold cavity with molten metal
Allow the metal to cool
Break away the sand mold and remove the casting

Team of Experts

Our team of experienced personnel extends full support and cooperation to the esteemed customers at every period. Our team works in close co-ordination with each other in order to ensure in the production of the range conforming to the international standards.

Our team comprises of professionals such as:

Engineers
Designers
Quality analysts
Market researchers
Sales professionals

They work in close proximity with each other to exceed customers’ expectations in terms of product quality and long term, trouble-free function. The team is provided with necessary training at definite time interval to enhance their skills in a proficient way.

Manufacturing Unit

We have a well built manufacturing unit that is segregated into various departments for an efficient production process. We have an in-house design unit and a capacious warehouse inside our manufacturing unit. Our manufacturing unit boost of all the requisite facilities and machineries that are operated by expert personnel who have a vast expertise and ensure a faster rate of production.

Some of the machines that are installed in our manufacturing unit comprise:

Fogging
Boring
Lathe
Drill
Polishing

These machines are regularly updated and maintained in order to retain their efficiency. As a result of the well built manufacturing unit we are able to offer bulk orders to our clients in no time.

Industries Catered To

With the help of a team of experts and robust infrastructure, we are able to fabricate and supply an exquisite range of ferrous and non-ferrous castings that is widely catered to various needs in various industries such as:

Automobile Industries
Engineering Industries
Sugar Industries
Valve Manufacturing Units & many more

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