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Diesel Engine Parts
Our valuable experience has enabled us to deliver the most innovative, reliable and cost effective products. We offer a comprehensive range of products that are manufactured with high level of precision. We provide specific products according to clients' individual requirements.
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Air Cooled Block Casting of these components is done in grey cast iron of Grade-25 In such a way so as to achieve paralytic structure free from ferrite and graphitic (max up to 2-3%). They are cast by Shell Molding process and used for diesel engines, automobile engines ( two wheeler, three wheeler engines, all European engines and high power diesel engines).
The casting of these blocks/barrels are machined in the machine shop equipped with precision CNC turning center, hydraulically operated NC controlled honing machines, The hardness of the cylinder barrels varies from 180-220 BHN (85-98 HRB) strictly as per international AE standard. The usage of hardened liners with plateau finish improves the engine life, lowers lube oil consumption and improves fuel efficiency.
We manufacture Air Cooled Blocks for:
KHD (Deutz)
Lister
Petter
Kirloskar
Ruston
Mercedes
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Cylinder Liner (Water Cooled ) We are manufacturing high-grade liners for all types for water cool engines with the quality acceptable world widely. Manufactured by the " Centrifugal Cast Process", we offer premium quality wet cylinder liners/sleeves that have bearing metal qualities. They have structure that are readily wetted by oil and retain an oil film. Featured with corrosion resistance, our deigned wet cylinder liners have long working life.
Made through centrifugal casting process, the molten is poured into a metal mould or die, which is revolving at a high speed. The centrifugal force causes the metal to distribute itself evenly around the die. A further important advantage is that the impurities, being lighter than the iron, are forced centrifugally to the bore surface from which they are removed by machining.
We offer best quality cylinder liners for all engines, some are as following.
| KIRLOSKER: | | MAKE | POWER | SIZE (BORE DIA) | | COMET TYPE | 3.5H.P. | 85MM | | KIRLOSKER TYPE | 5H.P. | 80MM | | KIRLOSKER | 7.5H.P. | 87.5MM | | KIRLOSKER TYPE | 9.5H.P. | 95MM | | KIRLOSKER TYPE | 12H.P. | 102MM | | KIRLOSKER TYPE | 14H.P. | 114MM | | | | LISTER: | | MAKE | POWER | SIZE | | LISTER 5/1 | 8H.P. | 115MM | | LISTER 8/1 | 10H.P. | 120MM | | MERCEDES: | | 120MM, 128MM |
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Cylinder Head (Water Cooled ) Cylinder Heads are manufactured by shell molding process in graded cast iron in grade-20. Melting is done through induction furnace so as to get all required metallurgical specifications and chemical compositions. Further machining is done by high class finishing, sizing machines to meet the IS standard.
Cylinder heads are manufactured having zero defect programs as an essential element for development and growth.
Cylinder heads are tested in a unique submersible pressure-testing tank which check for all hidden cracks, imperfections & leakages. Cylinder heads are vigorously cleaned of any debris remaining from the machining process. Inlet and exhaust ports are vacuum tested to ensure valve face to seat sealing surfaces are matted for maximum compression. In order to ensure proper protection, all cylinder heads are taken through regressive packing. They are treated with rust proof non-drying type oil wrapped in polythene, packed in wooden cases/cartoons. The goods are then labeled for easy identification.
HEADS (WATER COOLED) ARE MANUFACTURED FOR:
| MAKE | POWER | SIZE | | COMET TYPE | 3H.P. | 80MM | | COMET TYPE | 3.5H.P. | 85MM | | KIRLOSKER TYPE | 5H.P. | 80MM | | KIRLOSKER TYPE | 6.5H.P. | 85MM | | KIRLOSKER TYPE | 7.5H.P. | 87.5MM | | KIRLOSKER TYPE | 9.5H.P. | 95MM | | KIRLOSKER TYPE | 12H.P. | 102MM | | KIRLOSKER TYPE | 14H.P. | 114MM |
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Cylinder Head (Air Cooled ) Cylinder Heads are manufactured by shell molding process in graded cast iron in grade-20. Melting is done through induction furnace so as to get all required metallurgical specifications and chemical compositions. Further machining is done by high class finishing, sizing machines to meet the IS standard.
Cylinder heads are manufactured having zero defect programs as an essential element for development and growth.
Cylinder heads are tested in a unique submersible pressure-testing tank which check for all hidden cracks, imperfections & leakages. Cylinder heads are vigorously cleaned of any debris remaining from the machining process. Inlet and exhaust ports are vacuum tested to ensure valve face to seat sealing surfaces are matted for maximum compression. In order to ensure proper protection, all cylinder heads are taken through regressive packing. They are treated with rust proof non-drying type oil wrapped in polythene, packed in wooden cases/cartoons. The goods are then labeled for easy identification.
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Compressor Spares We are also one of the leading manufacturers and suppliers of compressor spares & parts. Available series are Atlas Copco, K G Khosla, Elgi. range of compressor spare parts includes crank case, cylinder blocks, heads, piston, flywheels.
Available in cast iron and aluminum alloys, we offer lubricated and non-lubricated pistons. Our cylinder blocks/pistons give a good bearing surface having extended life. Engineered to give the best operating efficiency with minimum horse power.
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Crank Cases Casting of crank cases are also done by induction furnace to give uniform microstructure in body and blocks. The patterns are specially designed in such a way so as to achieve longest life in comparison to competitors products. Our patterns have special radiuses and rives to give maximum strength.
| COMET TYPE: | | MAKE | POWER | SIZE | | COMET TYPE | 3H.P. | 80MM | | COMET TYPE | 3.5H.P. | 85MM | | | | KIRLOSKER TYPE: | | MAKE | POWER | SIZE | | KIRLOSKER TYPE | 5H.P. | 80MM | | KIRLOSKER TYPE | 6.5H.P. | 85MM | | KIRLOSKER TYPE | 7.5H.P. | 87.5MM | | KIRLOSKER TYPE | 9.5H.P. | 95MM | | KIRLOSKER TYPE | 12H.P. | 102MM | | KIRLOSKER TYPE | 14H.P. | 114MM | | | | | COMPRESSOR K.G. KHOSLA: | - | 225/130mm | COMPRESSOR ATLAS KOPCO: | - | 220/130mm |
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Other Spares we manufacture kirlosker/petter type diesel engine spares,cast by induction furnace.parts like crank gear, cam gear, rocker box and flywheels are machined by super finish process, so that engine may run smoothly and therefor has long life.
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S.G, C.I, M.S - Casting Products Manufactured: - Cast Iron In Grade- G-15, FG-20, FG-22, FG-25, FG-30, FG-35. In cast iron we do casting of diesel engine spares, compressor spares, tractor spares and many other items for domestic as well as export market.
- We are specialized in the manufacturing Resin Sand Casting items. In which we cast Air Cooled Cylinders Liner & Heads of Kirloskar, Atlascopco, Williars, Deutz, Yanmar, Mercedes & Tractor Spares.
- S. G. Iron Castings In Grade- 400/12, 500/7, 600/3, 700/2. and Equivalent Grade In Ductile Iron Includes different type of products as per customers demand.
- Malleable Cast Iron of all Grades.
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