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Products & Services

About Heinzmann Hydro Tech Private Limited

Heinzmann HydroTech Private Limited, established in the year 2000, is a fully owned subsidiary company of Hydro Power pioneers, BOOM Systems Private Limited, India. Ever since its establishment, the company is into sales, services, assembly and manufacture of Governors, Analog and Digital Speed Governor Systems (Including Actuators) with all accessories.

Leveraging on a well defines R & D lab, our engineering innovations include cost-effective, robust and accurate “Fail Safe Digital Governing System”. We offer Speed Control, Position control & kw Control configuration modes with an option for Single push-button Unit start, synchronizing and pre loading up to base-load in auto mode.

We look forward to set up a training center for the support and benefit of our clients at our head office located in Faridabad. Further, all the engineers in our team are trained at Heinzmann GmbH & Co. KG, Germany, on continuous basis. Consolidating on our team of engineers, we have been able to secure several orders from prestigious customers in India and have emerged as a credible service provider to any complex problem.

About Us

Heinzmann HydroTech Private Limited (HHPL)is a fully owned subsidiary company of BOOM Systems Private Limited, India. The company was founded in year 2000 and has a strategic tie up with Heinzmann GmbH & Co. KG, Germany. Heinzmann product clientele is spread all over the world and include all leading Engine and Turbine manufacturers. Other Industrial use of Heinzmann Speed Governors - Diesel prime movers (Used to drive Pumps, Generators etc.) Ships, Locomotives, Gas, Water and Steam Turbines, Industrial Vehicles (e.g., Cranes), Military Projects, Dual Fuel Engines, Bofor’s Guns, Railways including EFI, Diesel Engines, Oil Industry. Whereas we can provide design and system soltions for these industries our core focus area is Hydro Power.

What do we do?
At HHPL we develop robust and efficient solutions for Automation and Turbine Management System for all types of hydro turbines namely;

  • Pelton Wheel Turbines (Horizontal, vertical, Multi jet(Single, Double or Multiple Regulation)
  • Kaplan Turbines (Vertical, Hirizontal, Bulb / Pit)(Double Regulation)
  • Francis (Vertical, Horizontal)(Single Regulation)

We Cater to sales, services, assembly and manufacture of Heinzmann Governors, Analog and Digital Speed Governor Systems (Including Actuators) with all accessories; Speed Pick – Up’s, Connectors, Positioner Electronic Units, Solenoids, Pressure & Temperature Sensors and Cable Harness, EFI Controls, etc. For more details on our solutions and services please refer to Solutions & Services section.
Within a short span of time since its inception, HHPL has been able to secure several orders from prestigious customers in India and has emerged as a credible service provider to any complex problem.

Directors Message

Directors Message

Our core team comprises of hydro power experts with more than 30 years in the hydro and automation industry. Our core strengths are our technology know how and innovation focus. Our people are trained on varius aspects such as engineering, design and quality control. We have a well trained team and well equipped design-test-simulation facility to achieve our quality goals.

“We innovate and consistently merge our synergies to developstate of the art, reliable, cost-effective, accurate automationand control systems.”

Technology

Technology

With the digital era there have been significant developments in the way automation controllers have evolved. We can now control a varied and all operational conditions for hydro power plants. To grasp a complete view of our product and technical capabilities its essential to understand

Components of a Governor Control System (GCS):

  • Turbine control board consisting of digital governor for automatic starting & stopping sequence of turbine
  • Hydraulic pumping unit for guide vane, runner blade, breaks, by pass to main inlet and main inlet valve operation
  • Guide Vane servomotor
  • Feedback transducer with connector for guide vane servomotor & runner blade servomotor
  • Speed monitor & sensors
  • Proportionate valve for guide vane and runner blade
  • Water level sensors & Monitor

Core Functions are: The inherent functions of Heinzmann Controller are:
  • Starting ramp for Turbine speed to reach speed set point.
  • Turbine over speed protection
  • Emergency shutdown in case of severe faults.
  • Water level dependent limitations.
  • Automatic remote or local operation
  • Fault processing

Our Product Salient Features are:
  • Electronic Processor is very fast and accurate and, hence ensures better control.
  • There are no moving or rotating parts (like Gears, Shafts, Rods, Flyweights, linkages etc.) hence, no backlash in the feedback mechanism and in the Governor moving parts. This ensures that the repeatability of Governor does not change with time due to wear and fatigue.
  • Command signal and the feedback mechanism is through the electrical signal (Typically 4 – 20 mA), hence no elaborate linkage mechanism is required.
  • The versatility of this governor can be even used for the control of auxiliary besides controlling the Turbines.
  • The output from the governor is given to high response, Hydraulic System. This ensures faster Governor response and accurate control.
  • The Governor can be programmed to control the turbine based on changes in the available head.
  • In case of Turbine develops faults, the control system acts fast and shuts down the machine as quick as possible reducing the risk of damage to machine components.

Research & Development As technocrats we are always on the look out to improve our product and solutions. We have a dedicate team to cater to upcoming industry needs and deficient in the hydro automation world. Our recent developments have been Our innovations include cost-effective, robust, and accurate “Fail Safe Digital Governing System”.

We offer Speed Control, Position control,kw Control & Water Level Control configuration modes, and has option for Single push button Unit start, synchronizing and pre-loading up-to base load in auto mode and the next development focus is to a) design & development of model for the variable speed turbines for up-to 2 MW b) Spetial Stop - This type of stop will be initiated (Digital Input) by some of our electrical faults or intentionally by operator.

Our Projects

Hydro power projects


One of the most useful conversions of natures available potent energy is Hydro Power Energy. Nower days its a common endeavour to develop green and clean solutions, hydro power being one of the emerging ones. As we tap this potent energy we must understand that energy needs control, hence automation and control systems.

Why is turbine management required ?

The process of harnessing potent hydro energy to generate power needs complex designing and systems. Turbine system being the most crucial component that determines the efficient and success of the plant. With these huge systems its essential to have control & automation systems to cater to emergency conditions. Hence turbine management is one the key designs that must be considered right from the conceptualization of hydro plants.

Turbine Management - Analog & Digital Controllers

The first generation of controllers was of ANALOG type. With the onset of digital era we have upgraded and evoloved to more sophisticated DIGITAL type controllers. Projects executed using the Analog controller are still running successfully across the country. Please see list of successfully comissioned projects of ANALOG type CONTROLLERS.

Salient Features Of Digital Controllers

  • Electronic Processor is very fast and accurate and, hence ensures better control.
  • There are no moving or rotating parts (like Gears, Shafts, Rods, Flyweights, linkages etc.) hence, no backlash in the feedback mechanism and in the Governor moving parts. This ensures that the repeatability of Governor does not change with time due to wear and fatigue.
  • The output from the governor is given to high response, Hydraulic System. This ensures faster Governor response and accurate control.
  • The Governor can be programmed to control the turbine based on changes in the available head.

Our Team

Our teams are structured and trained to serve our clients and to cater to industry in the best possible way. We lay equal focus on providing our people an exposure to the latest prevalent technology developments as well and provide an environment and infrastructure for research and development. We take utmost pride in our manfacturing, inspection and quality control methodologies which enable us to have smooth installation and commisioning procedures. Our project teams are structured to enable a rounded processes for technology development and management, such as; (1)Technology Development - Also referred to as Research & Development team where the main focus is to integrate with the existing and prevelant projects going inhouse and globally and to upgrade our technology to handle core issues and varied operational error conditions. (2)Design & Engineering - This team not only comprises of passionate engineers but also contains know-how to develop state of the art efficient solutions for wide range of applications. (3)Quality Assurance - These health doctors pride themselves for accurate and repeatable quality checks that enable easy an trouble free inspection, installation & commissioning. (4)Services, Commissioning & Training - This team binds the development, engineering & manufacturing efforts to make things work correctly to deliver best results to our clients. Their experience across all types of turbines enable them to run a 24/7 support call for our projects. As emergency doctors they are also available to run maintenance checks and reports for our clients. HHPL will shortly be setting up a training centre for the benefit of its clients at Faridabad (India) Head Office.

To,Heinzmann Hydro Tech Private Limited

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