Hercules Industries

Hercules Industries is one of the leading companies engaged in production and export of a wide variety of superior quality machinery. When the company was incorporated in 1960, it was involved in the manufacturing of bush bearings in bronze.

Over these years, we have diversified into the manufacturing of various products such as centrifugal castings, gravity castings, machined piston rings, extrusion screws, air cooling rings, slurry pumps, bushes, screws for plastic and rubber machines, segmented screws, sizer rings and many other products.
Our products have found various uses in diverse industrial applications such as automobiles, metal processing, plastic and different manufacturing industries. Designed keeping the different special requirements of our customers in mind, our range of products are known for their superior performance, ease of use, durability, economical prices and customization.

The machine shop is equipped with following equipment:

Lathes

• 1CNC Turning Centre
• 4 HMT make fully automatic
• 4 Kirloskar make fully automatic

Milling

• 1 HMT vertical
• 1 HMT universal

Drills

• 1 WMW Radial drill 50mm spindle
• 2 Pillar drills

The workshop is fully equipped with imported measuring instruments that are duly calibrated from time to time to ensure superior quality.
These include:

• Micrometers (Mitutoyo make) 0mm to600mm dia
• Inside Micrometers (Mitutoyo) 16mm to 600mm dia
• Bore gauges (Mitutoyo) 8 mm to 600 mm dia
• Vernier Callipers (Mitutoyo) 150 mm to 150 mm dia

For manufacturing of plastic and rubber machine screws, the unit has following equipment:

• Tool and Cutter grinder
• WMW Thread milling machine
• Thread Whirling Machine

Ever since inception, the company has consistently progressed and upgraded the range and quality of its products depending on the requirements of customers.

Infrastructural Facilities:
Our main unit is situated at Waggle Industrial Estate, Thane (Maharashtra), India, with advanced manufacturing setup. The unit is equipped with all the latest machines and technology to produce high quality, zero-defect products. The plant has a non ferrous foundry and a machine shop, which consists of following equipment:

Non-Ferrous Casting:

• Centrifugal casting machines
• 500 length 1000mm
• Maximum single piece capacity in Aluminium 175kg
• Maximum single piece capacity in bronze 350kg
• Shell Moulding equipment
• 3 Oil fired pit furnaces 400 kg. in Bronze
• 1 Oil fired tilting furnace 300 kg. in Bronze

Hercules Industries undertakes centrifugal castings of copper alloys and gravity die castings in aluminium alloys and Muzak along with the capacity to design the moulds and dies required for the same. The company has successfully made centrifugal casting up to 475 mm diameter and have successfully developed Dies for Blue star Ltd. (piston and connecting rods), Dies for reduction gear boxes (import substitute), Dies for Larsen & Toubro Ltd. (Powai) manifolds, actuators for export. The castings of valves are made under the Indian Boiler Regulation certificate (IBR).

Quality is of utmost important in our work culture and all business operations. The company has adopted strict measures to ensure use of only quality materials for our products and the quality is rigorously checked at different stages of production and supply. The quality control checks are undertaken by experienced professionals from within the industry.

Some of our specialties, which make us a reliable business partner for our clients are:

• Superior standards of quality
• Cost effectiveness
• Customer focused approach
• Wide market presence
• Customization
• Excellent after-sales service

Hercules Industries gives prime emphasis to timely delivery of orders as it may make or break the reputation of our clients in the market. To achieve this objective the company has setup a flexible production capacity and a reliable supply chain network to ensure prompt delivery of orders within the stipulated time frame and as demanded by our customers.

Today, Hercules Industries takes pride in having a wide client base all across the country. Our clients always look towards us for their different requirements. Most of these clients are satisfied from our products and services and are doing business with us ever since our inception. Understanding the importance of customers' loyalty and respect, the company always work towards offering them products and services, which can satisfy them.

Another major asset to our infrastructural facilities is our team of qualified and skilled professionals. While manufacturing, the team ensure precision and quality of each and every product and component. With long experience in the industry, the team understands the different requirements of our customers and is capable of designing product that can satisfy individual requirements of our clients. In addition, the company also has a good network of after-sales service personnel for the effectiveness of after-sales support services.

Our main unit is situated at Wagle Industrial estate (Thane). This unit has a non ferrous foundry and a machine shop consisting of the following equipments:

• Non-Ferrous Casting
• Machining

Non-Ferrous Casting

FOUNDRY DEPARTMENT:
-Oil fired pit furnace	3 nos.	400kg. in Bronze
-Oil fired tilting furnace	1 no.	300 kg. in Bronze
-Shell Moulding equipment
-Centrifugal casting machines	Ø 500 length 1000mm
Maximum single piece capacity in bronze	350kgs.
Maximum single piece capacity in Aluminium	175kgs.

We undertake Centrifugal Castings of Copper Alloys and Gravity Die casting in Aluminium alloys and Mazak along with the capacity to develop the moulds and Dies required for the same. We have successfully made centrifugal casting up to 475mm diameter. We also have successfully developed Dies for Blue star Ltd. (piston and connecting rods) Dies for reduction gear boxes (import substitute), Dies for Larsen & Toubro Ltd. (Powai) manifolds, actuators for export We make castings of valves under Indian Boiler Regulation certificate (IBR).

Machining

-Lathes
a) HMT makes fully automatic	4 nos.
b) Kirloskar makes fully automatic	4 nos.
-Milling
a) HMT vertical	1 no.
b) HMT universal	1 no.
-Drills
a) WMW Radial drill 50mm spindle	1 no.
b) Pillar drills	2 no.
The workshop is also fully equipped with imported measuring instruments which ae duly calibrated from time to time.
Micrometers (Mitutoyo make)	0mm to600mm dia
Inside Micrometers (Mitutoyo)	16mmto600mm dia
Bore gauges (Mitutoyo)	8mmto 600mm dia
Vernier Callipers (Mitutoyo)	150mm to 150mm dia
We are also specializes in the manufacture of plastic and rubber machine screws And Barrels, Twin Screws and Barrels, Segmented Screws, Worm shafts, Lead And feed screws, Gears, Spline shafts etc. This unit has the following machinery
-WMW Thread milling machine (jod size 250mmdia to 5000mm Iength )
-Tool and Cutter grinder
-Thread Whirling Machine