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Measurement, Display And Analysis Tools

Providing you the best range of Contamination Measurement Device, Measuring Units For Condition Monitoring, Accessories Contamination Measurement, Component Analysis Equipment, Fluid Analysis Device and Display Unit with effective & timely delivery.

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Usage/ApplicationIndustrial
MaterialStainless Steel
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The ContaminationSensor Module CSM 1000 is an Online Condition Monitoring System for the continuous measurement of solid particle contamination in hydraulic and lubrication fluids with high proportions of air bubbles. Air bubbles are brought into solution by means of an integrated air bubble suppression and are therefore not measured as particles. The CSM 1000 is the ideal complete solution for counting out a fluid for particles, independent of the total hydraulic system.
  • Total flow rate (standard pump) ≈ 100 ml/min
    Total flow rate (pump, primary pressure stability ) ≈ 180 ml/min
  • Permitted pressure at output 5 bar max.
  • Permissible viscosity range for measurement operation: 10 ... 1000 mm²/sec
  • Connection-read complete solution for tanks and pressure lines in lubrication systems and testing facilities
  • Air bubble suppression
  • Optionally with AquaSensor AS 1000 and/or HYDACLab®
  • Lubrication oil system monitoring in the paper, steel and energy industry
  • Preventive, proactive preparation of maintenance work
  • Component cleanliness monitoring in testing facilities
  • Oil cleanliness monitoring in storage tanks


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  • Item Code: CSM-1000

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The FCU 1000 is a portable service unit for the temporary measurement of particulate contamination, water saturation and fluid temperature in hydraulic systems. The integrated pump and the hoses included in the scope of delivery of the FCU 1000 series enable application on:
  • control circuits
  • pressure circuits and
  • depressurised containers
All measurement data (ISO, SAE/NAS and % saturation and temperature in °C or °F) are stored in files (measurement value file) and folders (measurement points) in the internal data memory. The data memory takes place with a time stamp. The evaluation can then be readily carried out on the PC in MS Excel or in HYDAC's own FluidMonitoring software (FluMoS). For application in hydraulic systems, for the Service Department in the mobile hydraulics and for maintenance.
  • Operating mode: short-term operation (S4, in accordance with DIN EN 60034/VDE 0530)
  • Cleanliness classes in accordance with ISO and SAE and/or NAS:
    Measurement range calibrated: ISO 13/11/10 ... ISO 23/21/18
    Measurement range display: ISO Code 9/8/7 (MIN) to ISO Code 25/24/23 (MAX)
  • Integrated AquaSensor AS 1000 for the measurement of moisture and temperature: saturation level: 0 ... 100%; Temperature: -25 ... 100°C
  • suitable for hydraulic oils up to 350 mm2/s (hydraulic oils up to ISO VG 68)


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  • Item Code: FCU-1000

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The ContaminationSensor Modul CSM 2000 is an Online Condition Monitoring System for recording solid particle contamination in hydraulic and lubrication fluids with high proportions of air bubbles. Air bubbles are brought into solution by means of an integrated air bubble suppression and are thus not detected as particles. Furthermore, it is the ideal complete solution for counting out a fluid for particles, independent of the total hydraulic system.
  • Total flow rate (standard pump) ≈ 100 ml/min
    Total flow rate (pump, primary pressure stability ) ≈ 180 ml/min
  • Permitted pressure at output 5 bar max.
  • Permissible viscosity range for measurement operation: 10 ... 1000 mm²/sec
  • Inexpensive complete solution
  • Optional with AquaSensor AS 1000
  • Versatile data interfaces provide, among other things, communications via WLAN, Intranet or Internet
  • Online monitoring of oil cleanliness with alarm function for:
    - Entry and increase of contamination
    - Increase of contamination with incipient component wear
    - Filtration problems
  • Documentation of cleanliness at testing facilities
  • Documentation of changes in the oil cleanliness resulting from incorrect servicing


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  • Item Code: CSM-2000

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The WaterTest Kit is used for the quantitative determination of water content in % of mineral and lubrication oils. The simple addition of 2 reagents to the contaminated oil causes an increase of pressure in the measuring cell. This pressure increase is read off via the digital display as water content in % or ppm.
  • Measurement range can be selected: 0.02 ... 1 %; 0 ... 10% and 100 ... 3000 ppm
  • Time per measurement: only approximately 2 minutes (without sample preparation)
  • Plastic housing lightweight, impact-proof and chemical-resistant
  • Pressure sensor easily cleaned, high measurement accuracy
  • High resolution in the lower measurement range


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  • Item Code: WTK

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The Fluid Monitoring System FMS is a connection-ready Plug & Work module for the measurement and monitoring of
  • solid particle contamination,
  • water saturation and
  • Temperature
of hydraulic and lubrication fluids. The measured values can simply be displayed on the integrated display screen or forwarded as a 4 ... 20 mA signal to an SPS. In addition, it is possible to transfer the measured values through the USB Stick supplied to a PC and afterwards to process and evaluate the data by means of MS Excel or HYDAC's own FluidMonitoring Software FluMoS. The FMS enables the storage of up to 60,000 measurement values with time reference (i.e. data recording for a six-month period with measurements in 5-minute cycles). For utilisation at the stationary hydraulics of presses, plastics machines, paper machines, in steel and power plants, etc.
  • Plug&Work module
  • Simple operability
  • Condition-based maintenance
  • Early detection of changes in oil cleanliness and water saturation


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  • Item Code: FMS

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The FluidMonitoring Module FMM series combines the ConditionMonitoring products ContaminationSensor CS 1000 and AquaSensor AS 1000 from HYDAC in a single system. It serves the user as a robust and stationary system for online measurement of
  • solid particle contamination and
  • water saturation (e.g. for the detection of leakages)
in hydraulic and lubrication fluids. The blocks of the FMM series are equipped with all necessary connections and are thus simple to integrate into existing hydraulic circuits. Types for filter-cooler/heater circuits, pressure and high-pressure applications are available to the user.
  • Cost-optimised installation solution
  • Early detection of critical machine statuses
  • Continuous monitoring of oil conditions
  • Condition-based maintenance planning


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  • Item Code: FMM

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The HYDAC ALPC 9000 is a fully automatically functioning laboratory particle measurement system for hydraulic and lubrication oils. The shortest of measurement times permit the evaluation of up to 500 samples per day. Two models of the ALPC are available for the implementation of different requirements:
  • Model ALPC 9000 - 1
    Manual sample introduction from individual sample bottles
  • Model ALPC 9000 - 2
    Automatic sample introduction by means of 6-axis robot arm (batch processing)
  • Automatic and monitored performance of measurement and flushing cycles
  • Rapid analysis of the samples by means of the shortest of measurement and flushing times
  • High reproducibility of the measurement results through repetition measurements
  • Only small sample quantities required (ca. 50 ml)
  • Convenient operation and graphic evaluation of the measurement results using ALPC Desk Software
  • Calibrated in accordance with ISO11171 and ISO4402: meaning evaluation in accordance with old NAS 1638 is possible
  • "All in one" system with PC, keyboard and monitor; optional with robot arm
  • Compatible with barcode readers


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  • Item Code: ALPC-900

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The FluidControl Unit FCU 2000 is used as a portable service unit for the measurement of solid particle contamination in hydraulic and lubrication systems. The measurement values are recorded by means of infrared technology and output in accordance with ISO 4406, SAE 4059 and NAS 1638. For utilisation in hydraulic and lubrication systems, for maintenance, at testing facilities, for the analysis of both sample bottles and tanks.
  • Measurement range (calibrated): ISO 12/10/9 ... 23/21/18
  • Total flow rate: 50 ... 800 ml/min (depending on the pressure)
  • Robust design
  • Cleanliness classes in accordance with ISO 4406, SAE 4059 and NAS 1638
  • integrated, graphics-capable print
  • Data output in the display or connection to a PC
  • RS232 or RS485 interface


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  • Item Code: FCU-2000

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The CMU 1000 is an electronic evaluation unit for the permanent online condition monitoring of machines and plants. The device must be supplied with corresponding data for this purpose which is recorded through the connected sensors. The recorded data (edited or unedited) can be forwarded by the CMU 1000 to other units and/or monitoring levels via various interfaces or as analogue values. The CMU 1000 runs the application program which is stored in in cyclically like an PLC. The user generates this programme simply and conveniently on a PC with the CM Editordeveloped for that purpose and transfers it afterwards into the CMU 1000. The CM Editor is a component part of the HYDAC PC software CMWIN starting with Version V03 included in the scope of delivery. It makes available per "Drag & Drop" various tools and functions based on the IEC 61131 for drafting, integrating and testing the user programme. A background-lit LCD display and three LEDs of different colours are available for status display and the depiction of messages and values on the device itself. The operation of the CMU 1000 and the input of data onsite takes place by means of an integrated keypad within the internal menu structure of the device.The CMU 1000 is designed for utilisation in machines in both the stationary and the mobile sectors. Linkage with higher-level control, monitoring and bus systems is possible without difficulty through the integrated interfaces or in combination with an additional coupling module.
  • 8 input channels for HSI or SMART sensors
  • 8 input channels for analogue sensors
  • 4 input channels for digital signals
  • 2 output channels for analogue signals
  • 4 relay switching outputs with changeover contacts
  • USB slave interface for PC linkage
  • USB Master interface for storing the measurement data on a commercially available USB memory stick.
  • Ethernet interface
  • RS 232 interface
  • 2-line LCD display (2x16 characters) for depiction of measurement data and status and/or error messages
  • 3 freely programmable, different-coloured LEDs for status display (red, yellow, green)
  • Simple operation via navigation cross
  • Generation of customer-specific applications programmes via supplied PC software CMWIN


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  • Item Code: CMU-1000

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The GSM radio module CSI-F-10 is a universally usable electronic unit for communicating data and digital signals via the GSM mobile phone network. As a segment of the HYDAC Condition Monitoring concept the CSI-F-10 links the sensor level with the interpretation level, among other things. The device can be used not only in Stand-Alone mode but also as a GSM modem on a CMU 1000 (HYDAC Condition Monitoring Unit). Up to two HYDAC SMART sensors can be connected to its input sockets, e.g. HYDACLab®, AS 1000 or CS 1000. In addition, it is possible to monitor various other system conditions through the four integrated digit inputs and to transmit them in binary fashion with the aid of the two integrated digital outputs. The device can also intervene directly in the machine/system being monitored through these digital outputs. The CSI-F-10 processes and monitors the input signals on the basis of the application programs which have been stored in it. Determination is made in detail in this programme as to which data will be monitored and when which message is to be dispatched. This application programme can be (on the basis of the IEC 61131) generated simply and conveniently with the CM Editor, which is part of the HYDAC PC software CMWIN starting with Version V03included in the scope of delivery. Independent of the application, the user can select individually between two operating modes of the CSI-F-10 and thus determine the type and content of the communication.
  • 2 input channels for HYDAC SMART sensors
  • 4 input channels for digital signals
  • 2 output channels for digital signals
  • Status displays for:
    - Network strength (4 LEDs)
    - Signals (2 LEDs, programmable)
    - Devices status (1 LED)
    - GSM status (1 LED)
  • Can be connected to the CMU 1000
  • Simplest programming per "Drag & Drop" on the graphic interface
  • Up to 5 telephone numbers can be stored (for access via GSM)
  • Can be parameterised online
  • Connection for sensor system via M12x1 plug-in connectors
  • Very compact design


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  • Item Code: CSI-F-10

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The Small Filtration Kit SFK is a small filter unit complete with motor-pump unit for the filtration of mineral oil-based fluids. With a flow rate of 0.4 l/min and a line filter of the installation size LF60, it finds application in connection with particle counting devices in laboratories and workshops. With the SFK, mineral oils can be dedusted as flushing fluids for particle counting devices such as the ALP or the FCU from HYDAC. Application in laboratories and workshops.
  • Complete kit including filter element 3 µm and Tygothane hoses
  • Plug&Work
  • Flow rate in suitable range


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  • Item Code: SFK

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The REU 1430 conditioning unit is supplied as an accessory for the Fluid Control Unit FCU. It is a portable, self-priming motor gear pump which makes it possible to perform measurements of oil cleanliness with the FCU, even on depressurised reservoirs.The FCU itself permits direct measurements at measurement points in a pressure range from 1 - 350 bar (15 - 5000 psi); the REU 1430 is required for pressures less than 1 bar (15 psi). The oil to be investigated is suctioned out of the depressurised reservoir with the REU 1430 and guided to the measurement by the FCU at a pressure of 13.5 bar (190 psi). The REU 1430 ventilates itself thereby automatically.

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  • Item Code: REU

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Accepts Sample Fromno specified unit

The ContaminationTest Module CTM is a modular system for inspecting components with reference to their technical cleanliness. The solid contamination is thereby dedusted from the component surface through wet sampling and conveyed per diaphragm to a later evaluation. The CTM-EF extraction module is used for flushing in connection with the CTM-SC. The CTM is used mainly in the automobile and supplier industry, in gearbox/motor installation, in mobile hydraulics, in the manufacture of hydraulic/lubrication system components and in the aeroplane industry.
  • Reduction in costs as a result of less production waste
  • Identification and elimination of weak points in processes
  • Reduction of zero-km breakdowns
  • Internal and external process optimisation
  • Customer-oriented documentation of technical cleanliness of components


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  • Item Code: CTM-EF

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The ContaminationTest Module CTM is a modular system for inspecting components with reference to their technical cleanliness. The solid contamination is thereby dedusted from the component surface through wet sampling and conveyed per diaphragm to a later evaluation. The CTM-SC supply module is used for the media supply, control and data storage of the extraction module CTM-E. The CTM is used mainly in the automobile and supplier industry, in gearbox/motor installation, in mobile hydraulics, in the manufacture of hydraulic/lubrication system components and in the aeroplane industry.
  • Reduction in costs as a result of less production waste
  • Identification and elimination of weak points in processes
  • Reduction of zero-km breakdowns
  • Internal and external process optimisation
  • Documentation of technical cleanliness of components
  • Reversible pulsation of the test fluid
  • Pressing compressed air
  • Filling and emptying connection
  • Controlling and monitoring CTM-E modules
  • Automatic pressure setting via software
  • Free programming of the extraction procedure


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  • Item Code: CTM-SC

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Operation ModeFully Automatic
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Materialno fixed unit
Accepts Sample Fromno fixed unit

Enriched with vast industry experience of 23 years, We are dedicated to maintaining our position as a fluid power leader by satisfying the ever-changing needs of our customers, and to the evolving demands placed on hydraulic systems. Many of our products satisfy ISO standards, as well as many other industry standards, certifications and benchmarks. However, the goal of our innovative product line is not just to meet these requirements - our aim is to exceed them. Hydac's systems and components are

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  • Item Code: CTM-FA

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The ContaminationTest Module CTM is a modular system for inspecting components with reference to their technical cleanliness. The solid contamination is thereby dedusted from the component surface through wet sampling and conveyed per diaphragm to a later evaluation. The CTM-EB extraction module is used for injection extraction in connection with the CTM-SC. The CTM is used mainly in the automobile and supplier industry, in gearbox/motor installation, in mobile hydraulics, in the manufacture of hydraulic/lubrication system components and in the aeroplane industry.
  • Reduction in costs as a result of less production waste
  • Identification and elimination of weak points in processes
  • Reduction of zero-km breakdowns
  • Internal and external process optimisation
  • Documentation of technical cleanliness of components


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  • Item Code: CTM-EB

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The HYDAC ContaminationTest Unit CTU 1000 series is used for the determination of technical cleanliness of slightly contaminated components. The background to this are the ever-growing requirements with respect to the expected service life of individual components and modules and the concomitant requirements with respect to the the technical cleanliness of components and systems. Beginning in production, installation and storage and extending to the operation of the complete system. Quality standards can be checked and documented by means of the determination of type, size and quantity of the contamination, and the necessary optimisation measures can be implemented. The CTU 1000 is used mainly in the automobile and supplier industry, in gearbox/motor installation, in mobile hydraulics, in the manufacture of hydraulic/lubrication system components and in the aeroplane industry.
  • Reduction in costs as a result of less production waste
  • Identification and elimination of weak points in processes
  • Reduction of zero-km breakdowns
  • Internal and external process optimisation
  • Documentation of technical cleanliness of components


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  • Item Code: CTU-1000

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Fluid Analysis Device

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Metal To Be Analysedno specific unit
Product Typeno specific unit
Test Locationno specific unit
Testing Typeno specific unit
Type Of Test Liquidno specific unit
Amount Of Sampleno specific unit
Analysis Techniqueno specific unit
Analysis Typeno specific unit
Any Specific Test Criteriano specific unit

This measurement microscope is used mainly for the measurement of particles from oil samples on filter membranes. The microscope comes in a stable and sturdy version with great convenience of use. The lens tube adjustment is accomplished by means of a gentle coarse drive movement and a fine drive, in order that optimum sharpness can be guaranteed at maximum enlargement. The mounted LED illumination with mains power supply ensures sufficient illumination, even with 200x enlargements. The tripod is equipped with a 3-part Randel revolver and attachable compound table. The optical equipment is comprised of the achromatic lenses:
4:1, 10:1, 20:1. The lens is used in conjunction with a micrometre eyepiece with 10x enlargement. The measurement scale has divisions of 1 mm in 100 parts. Thanks to the micrometre eyepiece and the attached measurement cards, you have the opportunity of determining the object size directly and for all three lenses. The microscope cabinet protects the microscope against impacts and dust.
  • Applications in laboratories
  • Simple inspection of diaphragms (including onsite)


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  • Item Code: MM-KKE

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Fluid Analysis Device

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Amount Of Sampleno specified unit
Analysis Techniqueno specified unit
Analysis Typeno specified unit
Any Specific Test Criteriano specified unit

The FluidAnalysis Set FAS is used for the investigation of oil samples from hydraulic and lubrication systems with respect to solid particle contamination. The set is equipped with an electrical vacuum pump and a filtration device in laboratory quality. It is used for setting up contamination monitors from the oil samples. The comparison photographs permit rapid estimation of the fluid contaminations (cleanliness class allocation ISO 4406, NAS 1638).
  • Simple fluid monitoring
  • Documentation of changes in the oil cleanliness
  • Supports future-oriented maintenance planning
  • Referenced standards:
    - ISO 4405
    - Gravimetric Method for the Determination of Dirt Content in Hydraulic Media


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  • Item Code: FAS

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Fluid Analysis Device

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Amount Of Sampleno specified unit
Analysis Techniqueno specified unit
Analysis Typeno specified unit

The FluidSampling Set FES is used for the static and dynamic gathering of oil samples from hydraulic and lubrication systems. Numerous accessories are included in the scope of delivery.
  • Applicable standards:
    - ISO 4021
    - CETOP RP 95 H


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  • Item Code: FES

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Fluid Analysis Device

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These measurement microscopes are mainly used for the measurement of particles from oil samples on filter membranes. The microscopes are supplied in a stable and sturdy version. The optical apparatus achieves a maximum amount of light intensity and a even image sharpness in accordance with the requirements for oil analysis. The lens tube adjustment by means of the coarse and fine drive, in addition to the series compound table, enable an easy adjustment of image sharpness and object position. The mounted LED illumination with mains power supply ensures sufficient illumination, even with greater enlargements. The microscope cabinet protects the microscope against impacts and dust. The microscope MM-S5-M-U can be utilised both with and without a CCD camera. With the aid of the software provided, image processing is possible on either the computer or the laptop. The camera images can be linked in file form to many Windows® applications. The measurement scale in the camera lens has divisions of 1 mm in 100 parts.
  • Applications in laboratories
  • Simple inspection of diaphragms (including onsite)


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  • Item Code: MM-S5

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Display Unit

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Usage/Applicationno fixed unit
TypeIndoor
Display ShapeRound
Dimensionno fixed unit
Active Screen Dimensionsno fixed unit
Operating Voltageno fixed unit
Character Capacityno fixed unit

Available versions:
Standard; With sequential analogue input for SMART sensors

The digital display units of the HDA 5500 series are microprocessor-controller display and monitoring devices, conceived for switch panel installation. Up to three analogue inputs plus one analogue output (4 ... 20 mA or 0 ... 10V) and up to four relay switching outputs are available. The analogue input signals are displayed in accordance with the respective user settings. Each switching output can be assigned to one of the outputs or to the difference between input 1 and 2. One. One PT 100 temperature sensor can be connected directly. In addition, an optional frequency measurement is possible, e.g. by means of the utilisation of the HDS 1000 (HYDAC rpm probe) for the measurement of the rpm speed of rotary components. Depending on the version, the option also exists of attaching SMART sensors (so-called Condition Monitoring Sensors). SMART sensors are a sensor generation from HYDAC which can output several different measured variables.
  • Digital display of analogue signals
  • Clear 4-character, 7-segment LED display
  • Up to 3 analogue inputs (4 ... 20 mA, 0 ... 10 V or 0 ... 5V)
  • Accuracy ± 0.5 %
  • Differential measurement possible
  • Analogue output (4 ... 20 mA or 0 ... 10V)
  • Up to 4 relay switching outputs
  • RS 232 interface
  • Voltage supply 12 ... 32V DC or 85 ... 265V AC 50 / 60 Hz
  • Optionally with PT100 sensor input or frequency input


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  • Item Code: HDA-5500

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CSM Comfort

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Brandno specified unit
PatternPrinted
ColorWhite
Usage/ApplicationEveryday Use
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Enriched with vast industry experience of 23 years, We are dedicated to maintaining our position as a fluid power leader by satisfying the ever-changing needs of our customers, and to the evolving demands placed on hydraulic systems. Many of our products satisfy ISO standards, as well as many other industry standards, certifications and benchmarks. However, the goal of our innovative product line is not just to meet these requirements - our aim is to exceed them. Hydac's systems and components are

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Condition Monitoring

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Service TypePower Condition
Testimonial FormatCD
Testing TypeRandom Vibration
Condition TypeQuality Design
Test Locationno specified unit
Brandno specified unit
Usage/Applicationno specified unit
Model Name/Numberno specified unit

The Condition Sensor Interface CSI-B-1 is a segment of the HYDAC Condition Monitoring concept which connects the sensor level with the interpretation level. HYDAC sensors supply an HSI signal which is transmitted by the CSI-B-1 in individual analogue measurement signals. The output can thereby proceed per channel as a current or voltage signal according to choice. The measured values can be read out with the aid of the Fluid Monitoring Software FluMoS.
  • 1 input channel for HYDAC sensors
  • Direct connection of the sensor via screw terminals
  • Automatic sensor detection
  • Very compact design
  • Suitable for top-hat rail installation
  • Degree of protection IP 40


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  • Item Code: CSI-B-1

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Condition Monitoring

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Service TypePower Condition
Testimonial FormatCD
Testing TypeRandom Vibration
Condition TypeQuality Design
Test Locationno specified unit
Brandno specified unit

Enriched with vast industry experience of 23 years, We are dedicated to maintaining our position as a fluid power leader by satisfying the ever-changing needs of our customers, and to the evolving demands placed on hydraulic systems. Many of our products satisfy ISO standards, as well as many other industry standards, certifications and benchmarks. However, the goal of our innovative product line is not just to meet these requirements - our aim is to exceed them. Hydac's systems and components are

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  • Item Code: CSI-B-7

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Condition Monitoring

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Service TypePower Condition
Testimonial FormatCD
Testing TypeRandom Vibration
Condition TypeQuality Design
Test Locationno specified unit
Brandno specified unit

The ConditionSensor Interface CSI-D-5 is a segment of the HYDAC Condition Monitoring concept which connects the sensor level with the interpretation level. The fluid sensors ContaminationSensor CS 1000 and the MetallicContamination Sensor MCS 1000 supply an HSI signal through the RS485 interface which is converted by the CSI-D-5 in USB. Thus is a simple connection to the PC guaranteed. The measured values can be read out with the aid of the FluidMonitoring Software FluMoS.
  • Direct connection of the sensor CS 1000 or MCS 1000
  • Very compact design
  • In the kit with all of the accessories required for read-outs


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  • Item Code: CSI-D-5

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Condition Monitoring

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Service TypePower Condition
Testimonial FormatCD
Testing TypeRandom Vibration
Condition TypeQuality Design
Test Locationno specified unit
Brandno specified unit
Usage/Applicationno specified unit
Model Name/Numberno specified unit
Seismic Testing RequiredYes
Periodic Review RequiredYes

The Condition Monitoring interface module CSI-B-2 is an additional segment of the HYDAC Condition Monitoring concept which connects the sensor level with the interpretation level. It is a universally utilisable electronic device for the conversion of the HSI signal from HYDAC SMART sensors into a standardised PC signal. As a result, it becomes possible to read out the data and measured values of the connected SMART sensor directly using the HYDAC PC "CMWIN" software and the FluidMonitoring Software FluMoS. The possibility continues to exist of reading out the long-term memory and to make settings and parameterisations on the connected sensor (the setting opportunities are sensor-dependent). The choice exists of implementing the HSI signal in either an RS 232 or an RS 485 signal. The CSI-B-2 can be connected to any given PC through the RS 232 port (and any possible additional commercially available RS 232 USB adapter). Furthermore, a link to higher-level control and/or bus systems is possible via the RS 485 interface and respective additional coupling modules.
  • 1 input channel for HYDAC SMART sensors
  • Direct connection of the sensor via screw terminals
  • Display of the active interface via LED (RS 232 / RS 485)
  • Very compact design
  • Suitable for top-hat rail installation
  • Degree of protection IP 40


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  • Item Code: CSI-B-2

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The HMG 500 is a mobile, handy measuring device for simple measurement tasks in fluid technology, e.g. hydraulics, pneumatics, lubrication technology, process technology or refrigeration and air-conditioning technology. Up to two sensors with HYDAC Sensor Interface (HSI), for example for measuring pressure, temperature or flow rate, can be connected (exception: SAMART sensors). The HMG 500 recognises these sensors fully automatically and undertakes all of the necessary basic device settings on its own. The measured values and the associated physical unit are depicted on an LCD display in convenient size. In addition, the HMG 500 offers a multitude of additional advantages, e.g. in comparison with pressure measurements on machines and plants using mechanical manometers. The user profits from a technology-related high measurement accuracy and measuring dynamic. The HMG 500 determines the measurement values with a very high scanning rate and can thereby as a result, for example, record and display pressure peaks in the maximum value accumulator or rapid pressure reliefs in the minimum value accumulator. Furthermore, differential measurements can be carried out with two similar sensors in order, for example, to evaluate pressure drops or temperature differentials. The HMG 500 offers a function for the precise and safe setting of mechanical pressure and temperature switches for the purpose of expanding the range of applications. Thanks to its compactness, simplicity and versatility, the HMG 500 is be recommended as a valuable companion for employees in maintenance, commissioning and service.
  • Mobile 2-channel portable data recorder
  • Simple and user-friendly key operation
  • Large LCD display including battery status display
  • 2 sensor inputs, automatic sensor detection
  • Measurement range and unit of the connected sensors are detected automatically.
  • Taring of the individual measurement channels
  • Display of the current measurement value
  • Display of the difference (channel A-B)
  • Minimum or maximum value recording, with reset function
  • Adjustment aid for mechanical pressure and temperature switches


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  • Item Code: HMG-500

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The HMG 3010 is an attractive, high-performance portable measuring and data-logging device. With automated setting procedures simple, self-explanatory operator guidance and many comprehensive functions, it enables the user to carry out a wide range of measurement tasks in a short amount of time saving both time and money. The HMG 3010 thus quickly becomes a reliable and helpful companion in the areas of service, maintenance, development, test bench technology, quality assurance or commissioning of plants and machines. The HMG 3010 is designed primarily for recording measured values of the variables of pressure, temperature and flow rate which are common in hydraulics and pneumatics. For this purpose, special sensors are available, with which the measured variable, measurement range, and unit are automatically detected by the HMG 3010. The device also offers measurement inputs for standard sensors with current and voltage signals. In addition to the analogue inputs, the HMG 3010 also has two digital inputs (e.g. for frequency or rpm measurements). The ability to connect the HMG 3010 to a CAN bus and thus to display messages from the CAN bus expands the range of applications. The breadth of functions and the simple handling, make the HMG 3010 equally suitable for users who take measurements only occasionally and for professionals for whom measuring and documentation is routine. The update capability of the HMG 3010 via the integral USB port ensures that future developments of the device software can be used.   · Simple and user-friendly operation · Practical, robust design · Large, full-graphics colour display · Quick and independent basic setting of the instrument through the use of automatic sensor detection · Up to 10 sensors can be connected simultaneously · Up to 32 measurement channels can be displayed at a time · Measuring rates up to 0.1 ms · Extended voltage measurement -10 .. +10V and 0 ..50 V · Can be connected to a CAN bus · Very large data memory for archiving measurement curves · Various measurement modes: - Normal measuring - Fast curve recording - Long term measuring · 4 independent triggers, can be logically linked · PC connection - USB - RS 232 · Convenient visualisation, archiving and data processing using the HMGWIN 3000 and CMWIN software supplied

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  • Item Code: HMG-3010

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The Fluid Control Unit FCU 8000 is used as a portable service unit for the measurement of solid particle contamination in hydraulic and lubrication systems. It can be used in the field as a portable laser particle measurement device or in connection with the BottleSampling Unit as a laboratory device for the investigation of oil samples. For field use, for use in laboratories and at service centres.
  • Permissible viscosity range: 5 ... 800 mm²/s
  • Cleanliness classes in accordance with ISO and SAE and/or NAS:
    Measurement range calibrated: NAS 0 ... 12 / ISO 0/0/0 ... 23/21/18 / SAE 0 ... 12
    Measurement range display: up to NAS 15 / ISO 25/23/21 / SAE 15
  • Evaluation and storage of the measurement data
  • Cleanliness classes in accordance with ISO 4406, SAE 4059 and NAS 1638
  • integrated, graphics-capable printer
  • RS232 interface for data output
  • Simple handling


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  • Item Code: FCU-8000

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Sensor Monitoring Unit

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Brandno specified unit
Part Numberno specified unit
Sensor Typeno specified unit
Accuracyno specified unit
Materialno specified unit
Colorno specified unit
Voltage Vno specified unit
Currentno specified unit
Working Temperatureno specified unit

The Sensor Monitoring Unit SMU 1100 is a minimum-size control unit for displaying and saving measurement value data in a PC network. The measurement values are stored on an interchangeable MMC memory card. All of the measured values of all of the connected sensors are depicted cyclically in the display. The following sensors can be connected directly:
  • ContaminationSensor CS 1000, CS 2000
  • AquaSensor AS 1000, AS 2000, AS 8000
  • Oil level sensor HYDACLab® HLB 1000
  • Clogging indicator VL X GW
  • Simple attachment parallel to the customer system
  • High protection class, no switch cabinet construction required
  • Sensor connections via M12x1 plug-in connectors (no specialist personnel required for the installation)
  • No programming necessary
  • Read-out of the measurement values from the interchangeable MMC memory card via card reader
  • Simple data processing and data evaluation by means of FluMoS or MS-Excel
  • Forwarding of the measured values via an Ethernet interface by means of OPC server
  • Automatic programme start after resumption of voltage


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  • Item Code: SMU-1100

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Display Unit

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MaterialAcrylic
TypePVC Pipe
Usage/ApplicationAdvertising
Mounting TypeFloor Standing
ColorBrown

The SMU1200 Sensor Monitoring Unit is a display unit for the HYDAC fluid sensors which is designed for the display and storage of the measurement data. The following combination of fluid sensors can be connected directly:
  • ContaminationSensor CS 1000 and AquaSensor AS 1000
  • MetallicContamination Sensor MCS 1000 and AquaSensor AS 1000
  • Simple installation parallel to the customer system (HydacSensor Interface HSI for SMU 1200, forwarding of the sensor''s own analogue and switching outputs)
  • Simple installation by means of magnet holder or top-hat rail installation
  • High protection class with IP67, no switch cabinet construction required
  • Plug&Work unit including the necessary 5 m connection cable for direction connection of the sensors (sensor connections via M12x1 plug-in connectors, no programming required)
  • Depiction of the measurement data on large display screen
  • Simple operation per keyboard
  • Data memory in SMU with date and time stamp
  • Reading out the measured values with the supplied (commercially available) USB memory stick via USB master socket
  • Simple data processing and data evaluation by means of MS-Excel or HYDAC FluidMonitoring software FluMoS
  • Automatic program start after resumption of voltage, no loss of measurement data


Additional Information:

  • Item Code: SMU-1200

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The pressure transducer of the HDA 4748-H series with HSI sensor detection was specially developed for use in conjunction with the HYDAC measurement devices HMG 500, HMG 510, HMG 3000 and CMU 1000. For data transmission purposes, the EVS 4748-H is equipped with an HSI interface (HYDAC Sensor Interface). Thanks to this, the HSI sensor is recognised completely automatically by the HYDAC measurement devices listed above and all necessary basic device settings are then immediately undertaken automatically. As is the case with all pressure transducers of the HDA 4700 series, the HDA 4748-H is also equipped with the very accurate and robust sensor cell with thin-film DMS on a stainless steel diaphragm. It is distinguished for its outstanding technical data and for a small, compact design.
  • Fully automatic detection and voltage supply by means of the HYDAC measurement devices HMG 500, HMG 510, HMG 3000 or CMU 1000
  • Automatic transfer from measurement range, measurement value and unit.
  • Accuracy ±0.25% FS type.
  • Very robust sensor cell
  • Very small temperature error
  • Outstanding EMC properties
  • Excellent long-term stability
  • Very compact design

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The electronic temperature transmitter ETS 4548-H with HSI sensor detection was specially developed for use in conjunction with the HYDAC measurement devices HMG 500, HMG 510, HMG 3000 and CMU 1000. For data transmission purposes, the ETS 4548-H is equipped with an HSI interface (HYDAC Sensor Interface). Thanks to this, the HSI sensor is recognised completely automatically by the HYDAC measurement devices listed above and all necessary basic device settings are then immediately undertaken automatically. As is the case with all temperature transmitters of the ETS 4000 series, the ETS 4548-H is distinguished for its robust design and its excellent EMC properties. Based on a silicon semiconductor device and corresponding evaluation electronics, the temperature transmitter is designed to measure temperatures in the range -25°C to +100°C.
  • Fully automatic detection and voltage supply by means of the HYDAC measurement devices HMG 500, HMG 510, HMG 3000 or CMU 1000
  • Automatic transfer from measurement range, measurement value and unit.
  • Robust design
  • Pressure-resistant up to 600 bar
  • Excellent EMC characteristics
  • Standard Degree of protection IP 67

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The flow rate transmitters of the EVS 3100-H and EVS 3110-H series with HSI sensor detection were specially developed for use in conjunction with the HYDAC measurement devices HMG 500, HMG 510, HMG 3000 and CMU 1000. For data transmission purposes, the EVS 31x0-H devices are equipped with an HSI interface (HYDAC Sensor Interface). Thanks to this, the HSI sensors are recognised completely automatically by the HYDAC measurement devices listed above and all necessary basic device settings are then immediately undertaken automatically. As is the case with all flow rate measurement transducers of the EVS 3100 and EVS 3110 series, the EVS 31x0-H also operates in accordance with the turbine principle. They operate in accordance with the turbine principle, which means that the rpm of an impeller wheel rotating in the flow of the media is recorded and converted into an electronic signal.
  • Fully automatic detection and voltage supply by means of the HYDAC measurement devices HMG 500, HMG 510, HMG 3000 or CMU 1000
  • Automatic transfer from measurement range, measurement value and unit.
  • Viscosities from 1 ... 100 cSt
  • Output signal 4 ... 20 mA
  • Additional connection of temperature and/or pressure sensors possible

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Bottle Sampling Unit

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The Bottle Sampling Unit BSU is used in connection with the FluidControl Unit FCU 8000 for the counting of oil sample bottles in the laboratory.
  • Viscosity range: 1 ... 120 mm2/s
  • Fluid temperature range 0 ... 70°C
  • Evaluation and storage of the measurement data
  • Cleanliness classes in accordance with ISO 4406, SAE 4059 and NAS 1638
  • integrated, graphics-capable printer (FCU 8000)

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Handheld Measuring Instrument

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  • Item Code: HMG-510

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Hydac India Private LimitedHouse No. 523/ A-1, S. No. 78/79, Shree Rajlaxmi Logistics Park, Bhiwandi, Thane-421302, Maharashtra, India

Kishor Joshi (National Sales Manager)

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