This Division is Supported by modern and state -of-art AC Laboratory which include Metallurgical lab and physical testing equipments. Imperial Fastners (P) Limited is committed to produce Quality High Tensile Precision Fasteners. The most important criterion of Quality is the satisfaction of customers levels. Each lot that moves out of our production facilities undergoes mechanical, chemical and metallurgical inspection at over 20 inspection nodes, beginning from raw material receipt to packaging.
We are certified for ISO/TS-16949:2002. The ‘Advanced Product Quality (APQP), Production Part Approval Process (PPAP) and Failure Mode Effect Analysis (FMEA) have already been implemented. Strict on- line visual SPC techniques to monitor product quality on a real time basis have also been incorporated and state-of-art measuring devices with requisite MSA and adoption of advance manufacturing process. All have enhanced in manufacturing capabilities.
Get us accredition for pre-approved fasterns quality laboratory
Environmental Concern: Strict adherence to emission norms and eco-friendly measures provide us with the unique distinction of being one of the few automotive component industries worthy of the ISO 14001 certification within the next year.
Core Values
Customer Obsession
Continuous Improvement
Respect for people
Our Aim
The aim of the company is to become a world class supplier of precision cold forged fasteners as well as special cold / hot formed parts for Automotive Industry.
To clearly understand our process capabilities and the customers requirements, our team gives a new product at the rate of two per day. An integrated engineering team and high technology engineering inputs have been instrumental in producing world-class fasteners. The fasteners you can rely on Because Imperial Fastners has always set itself the highest standards. Standards it keeps to every inch of To name a few our team has successfully developed critical components for customers like TATA Motors, VFJ.
In the domestic market we have achieved a long standing business relationship with all the major players like, All India State Road Transport Undertaking etc. We are also equipped with latest in-house designing capabilities.
Tool Room
We produce tools for all phases of fastener manufacturing, heading and trimming dies, standard and special punches, rolling dies, knockout pins. Inserts, and cutoff tools are all within our standard manufacturing program. Our production includes tooling made from many types of alloy steel, high speed steel, tungsten carbide, and sintered high speed steel. By controlling all phases of tooling manufacture, our tools used in production fastener machines have excellent life.
Engineering
Our dedicated team of engineers identify the most suitable fastners design and material to enhance the quality of fastening and ensure greater protection against corrosion or loosening of fasteners under stringent applications.
A case in point :Imperial Fastners simultaneous engineering capability has proved a boon to TATA Motors. After studying product design issues, our engineers customizes a fastening solution to meet their application need. Imperial Fastners has, indeed achieved benchmark status in time-to market for new specials.
Network & Logistics
Our Marketing Strategy is so meticulously planned by a qualified team that imperial Fastners continue to occupy a premier position Nationally.
Logistic: The product that is shipped to the client always meet the Zero defects standards and ensure Just-in-Time deliveries, so that the client ‘s production plans are not disturbed. Over the years, imperial Fastners has perfected the art of servicing. To further augment the logistics’ of product delivery, automated weighing & packing machines are installed and VCM has been achieved in transaction automation. Logistics support through national carriers is also available. And for the Indian customer, two warehouses with dedicated stocks, attached to our regional offices make for quicker deliveries. All proving that imperial Fastners can be seamlessly integrated into the supply chain of any manufacturing industry.
Value Added Services
The state of our customer friendliness goes beyond and translates into strong benefits. Some tangible value additions that imperial Fastners offers are traceability to the supplier’s lot since each warehouse is lot and location controlled. Bar coding can be done as per customer requirements and dedicated stock can be reserved for particular customers to ensure 'Just-in-time' deliveries.
Profile Projection With DRO
For all complex geometry measurement to a high precision with image transfer provision.
To ensure the best quality, we source raw materials, like wires and wire rods, from the best steel plants in South East Asia. With the latest advances in machinery automation, imperial Fastners has in-house capability to carry out all the operations for fasteners manufacturing. Cold forging with multi-station boltmakers. Imperial Fastners is equipped with sixth generation machines where rolling can be done after heat treatment to ensure perfect lap free threading. Machining is done with CNC machines to form intricate shapes for specific applications. Continuous heat treatment improves product quality and the finish of the product is detemined by applications specifications. All under the eagle eyes of an experienced quality assurance team.
Milestones Acheived
All Customers end Rejection level 0 PPM
ISO/TS 16949-2002 Certification
Wet Analysis
For ascertaining chemical composition of Raw Material.
Metallurgical Micro Scope with Image Analyser : Grain size, Decarb, Microstructure, Inclusion, Thread life etc along with statistical analysis. Decarburisation, Grain size, Thread laps etc. along with statistical analysis.
Metallurgical Microscope, vickers Hardness Tester, Magnetic crack testing, Universal Tensile Testing M/c, Hydrogen De-embrittlement Testing, Torque testing etc. Eddy current testing, Rockwell cum superficial hardness Tester, Stereo Microscope & salt spray testing.
Who We Are?
At Imperial Fastners (P) Limited fastening technology is our core business and customer service our guiding principle. Headquartered at Gurgaon Haryana, the Imperial Fastners works comprises of one manufacturing unit spread across an area of 100,00 square metres, just 38 km from New Delhi, India.
With total assets of 110 million INR supported by 110 highly dedicated professionals which are driven with a zeal to make a world class product under the leadership of dynamic management team, today we are 160 million INR company.
Our installed capacity stands at 10,000 metric tones per annum and we are ably supported by a host of ancillaries. We understand what we have to do for our customers. We assure that we do our best to make our products safe and reliable for our customer’s assembly line.
We are committed to improve our products to meet the ever-increasing expectations of our customers and are always obliged for their continued guidance and patronage.
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