Indu Ionpure India Pvt Ltd

Electrodeionisation unit employs EDI technology to produce high purity water. EDI process systems replace conventional Dl mixed bed resins unit to produce deionised water. Indu Associates EDI does not require shutdowns to regenerate the resins with chemicals or replacing resins. Consistent high purity Ultrapure water having resistivity of 12-15 Mohm .cm can be produced.

 

Reverse Osmosis followed by electrodeionisation and then by ultrafiltration or another stage of RO complies with USP requirement meeting the specifications for the final Rinse of primary conditioning and for non-sterile production of ointments, Liquid and Tablets. Complete unit is mounted on a single stainless steel skid. Hot water sanitizable models that shorten the time necessary for sanitization of the RO and EDI unit and Eliminates need of messy chemicals. RO-EDI is the safest and most reliable chemical free process to produce Purified Water and is well proven.

 

Hot water sanitization is a perfect solution to prevent microorganism growth and biofilm development without utilizing unacceptable biocide chemical. Two pass RO system with intermediate EDI or RO-EDI with final stage of UF are also an option.

 

Ultra Filtration (UF) is used for final rinse to remove pyrogens (bacterial endotoxins) from water. The UF membrane has a mol. wt. Cutoff on 10000 Dalton. Pure water permeates the membranes but partical, pyrogens, colloids, silica, bacteria and high Mol, weight organics are rejected.

 

Both the versions of Indu Associates High Purity Water System produce water of considerably better quality than current requirements of USP with conductivity less than 1 µs/cm, and TOC typically less than 500 ppb. Microbial contamination is less than 100cfu/ml.

 

Standard capacities are available of 250 litre/hr. to 5000 litre/hr. with custom units available as per client’s requirement.

Liquid /Syrup /Oral / Processing Plant (Capacities upto 10,000 Liters)

Features:

• Operated by one operator and one helper thus saving on precious man- power cost.

• Sugar syrup and manufacturing vessels are provided with limpet coils for heating and cooling.

• All material transfer is done via Vacuum rendering the process completely untouched.

• Entry of all propeller agitators are from bottom through a specially designed mechanical seal.

• Inline Homogenizer is provided for micronizing with re-circulation.

• Pipes, pipe fittings and various are of SS 316, seamless, internally electropolished with DIN standard Unions and silicon gaskets.

• PLC based Control system for Process Control with printable records & software storing recipes.

Ointment / Cream Processing Plant (Capacities 50 to 5000 kgs.)

Features:

• The processing capability of the complete untouched process plant is right from transfer of raw material to delivery of finished product a digital metering pump into the hopper of the filling machine.

• All material transfers are done through vacuum.

• Intensive mixing by special Semi-Contra Design Anchor, Stirrer and Variable speed drive.

• Teflon Floating Scrappers to scrape off product from walls of vessels.

• Bottom mounted Homogenizer is provided with Electronic water detection sensor for seal safety.

• The entire plant is designed to be operated by one operator and one helper.

• Pipes, pipe fitting and valves are of SS 316, seamless, internally electro polished with DIN Standard unions.

• PLC based control system for process control with printable record & software storing recipes.

• The plant is CIP, SIP able.

To industries where 100% pure Pyrogen - free water-for injection plays role, Multicolumn Distillation Plant is the perfect Multicolumn Distillation Plant solution. Available in capacities ranging from 80 - 5000 LPH, the Multicolumn Distilled plant is used for its economy, low maintenance and low operation costs.

Some of the special features of Multicolumn Distillation Plant are:

• Pure Sterile Pyrogen free distilled water conforming to USP standards.

• Compact in design.

• All contact Parts are in SS 316 / SS 316 L.

• Electro polished crevice less inner contact surfaces.

• PLC based system for automated operation.

• Sanitary triclover fittings for quick and easy preventive maintenance.

• Double tube Sheet construction for the first column, where boiler steam is present.

• Synoptic panel board with facility for logging the data can also be given.

INDU ASSOCIATES undertakes design, supply, installation and commissioning of fully automated WFI and Purified water loops as per ASME BPE and ISPE Volume IV, pure steam lines, utility and product transfer systems ensuring that the final product is of the highest quality. The piping systems are supported by validation documentation and necessary statutory approvals.

 

Inline with needs of the project, piping & structural fabrications of SS 304, 304L, 316, 316L, or any other material are undertaken following with the ASME or ASME BPE codes & GEP.

 

Custom-built process piping is designed & laid out using SS 316 L pipes (RA less than 0.3), electro polished internally. The use of sophisticated orbital welding technology has played a key role in improving piping system quality because of good inner weld bead & repeatability of the process.

Bag filter system is designed for optimum filtration performance. The range provides filtration solution for a broad variety of fluid applications in the process industry. They are particularly useful for filtering large volumes of high viscosity liquids. Bag filter is constructed of filter housing, filter bags, internal cage to support bags, positive sealing arrangement, & choice of end connections. The internal supports ensures bags will not burst as high differential pressures build up during operation. Operation Unfiltered fluid enters the housing and is distributed evenly around the filter bags. Filtration takes place from inside to outside. Solids are collected on the inside of filter bag for easy removal. The filtered fluid then exits through the outlet pipe.

Features & Benefits:

• High flow rates

• Easy to operate & low maintenance

• Low pressure drop

• Low down time

• High dirt holding capacity

• Flow rate up to 2000 m3/hr

• Positive sealing arrangement to avoid bypassing

• Custom design services

• Suitable for PP Collar, Rigid Ring & Snap Band Bags

• Large-area, heavy-duty baskets

• Quick opening Tri Clovers & Fly nut design

• Housings are permanently piped

• Covers are O-Ring sealed

• All housings made from SS 316 L, SS 316 & SS 304 are mirror polished to resist adhesion of dirt and scale.

• Carbon steel housings are sand blasted, epoxy coated & finally painted with two coats of synthetic enamel.

• ASME code stamp available.

• Multiple bag filter / Duplex bag filter / Jacketed bag filter unit designs are available.

• High temperature & High pressure design are available.

• Special option include filter bag hold-down devices, sanitary, construction different outlet connections, higher pressure ratings, extra- length legs, heat jacketing and adapters for holding filter bags.