Induction Power Melt Private Limited

INDUCTION POWERMELT PVT. LTD, established in 1989, manufactures a wide range of INDUCTION MELTING and HEATING FURNACES using the most advanced and latest manufacturing Techniques. Company has a very strong customer base, having supplied more than 300 complete INDUCTION FURNACE in all parts of India. To attend to customer’s needs immediately, company has sales / service station spread all over India.

 

INDUCTION POWERMELT has an exhaustive list of REPEAT ORDERS / REPEAT CUSTOMERS establishing its credentials as a reliable, trustworthy and a genuine company.

"OUR CUSTOMER LIST SAYS A LOT 
OUR REPEAT CUSTOMERS SAY IT ALL"

All the present Directors of the company are also the promoters of this company. They are all well qualified engineers having very long experience in the field of Induction Furnace. All of them have already completed the silver jubilee in this field as they are associated with Induction furnaces since 1980. All of them have excellent track record & enjoys good reputation.

The Original Promoters & Present Directors are

• Mr. Vikram Doshi
• Mr, Rajendra Raval
• Mr. Rasik Patel
• Mr. Nagin Patel

From 1985- to 1989, the furnaces were manufactured by the same promoters under the brand name of “ELECTROMECH” by a partnership firm namely Electro-Mech Engineering Co. Subsequently in 1989, the partnership firm was converted to the Present private Limited company namely “INDUCTION POWERMELT PVT. LTD” a manufacturer & supplier of “SUPERMELT” and “SUPERMELT-LI” type of Induction Furnace.

The company has ultra modern facilities spread over a plot area of about 80,000 square feet having about 25,000 square feet of manufacturing and about 10,000 square feet of office facility for commercial work.

Manufacturing facility is totally self contained having all the necessary facilities for fabrication, Assembling, Electronic Assemblies, testing etc. etc., In short, each and every activity related to the manufacturing & Testing of the company’s products are In House making the company “SELF RELIANT”

This facility is located at “SANTEJ” about 12 Kms. From the heart of “AHMEDABAD” and only about 2 Kms. From the municipal limits of Ahmedabad. For all practical purpose, it can be said that the company is located in Ahmedabad. Ahmedabad is the commercial capital of the state of GUJARAT, INDIA and is located in western part of India about 550 Kms form Mumbai (Bombay).

POWER   SUPPLY UNIT (SUPERMELT – LINE ISOLATED POWER SUPPLY)

POWER SUPPLY  PANEL
ELECTRICAL  PANEL  WITH  METAL  CABINET,  duly  painted,  fitted  with  duly gasketed, lockable  panel  doors. For  safety,  Door  Interlocks  are  provided  to shut of the  power   if  doors  are  opened.  Power  connections  are  easily  made  through the top  and  water  connections  are  through  the  side  of  the  cabinet. Provision for easy power & water connection is provided on the cabinet.

DISCONNECT AND PROTECTION System consists of :-

• MCCB / Isolator Switch mounted in the cabinet to serve as isolation from the plant power line.
• Fuses are provided to protect the System in case of short circuit.
• Electronic Tripping is provided to protect the SCRs.

THE  CONVERTER (RECTIFIER) SECTION  is   with  filters  and  High power  SCR’S  with snubbers for rectification. Converter SCR’s are fully  fired and are used in place of diodes to function as electronic switch. This considerably increases the life of  M. C. C. B. and electronically shuts off the power in case of any malfunction. Provision of electronic tripping has replaced the MCCB by an Isolator Switch.

D. C capacitors and Air core Current Limiting Reactor is also provided.

THE  INVERTER  SECTION  contains  inverter  plate  containing  high power inverter  SCR’S  with  snubbers, anti  parallel diodes and  DI / DT  reactors. This is designed to provide full power throughout the melt cycle.

THE CAPACITOR SECTION contains filter capacitor i.e D. C Capacitor to reduce  the ripple and power line notches and deliver smooth  voltage to inverter section. AC capacitors are provided in  the control panel, used for commutation and power factor improvement.

GROUND / LEAK DETECTOR senses ground /  metal  leak. It  is  provided to  sense  and indicate any ground and metal leak. It consists of indicating lamp, milliameter & sensitivity pot.

In addition to our supply,  following is required at your end to run the furnace system. Procurement & Installation of following equipment is Customer’s responsibility.

• Power line upto furnace transformer of adequate current capacity.
• Furnace transformer of suitable type and rating.
• Power line from transformer to panel (Power unit) of suitable current rating.
• 415 / 440 V, 3 Ph, 50 Hz power supply to all auxiliaries like pumps, cooling towers, Hydraulic power unit etc.
• Cooling water system including water tanks, cooling tower, pumps plate type Heat Exchanger, soft water treatment unit, piping, fittings as per our drawing.
• Overhead tank for emergency water supply to coil in case of water system failure.
• Complete civil work like furnace platform, foundation, overhead tank, underground tank etc., as per our drawing.
• Consumables like hydraulic oil, distilled water, coil coating material, ramming mass, asbestos sheet, former etc.
• Overhead crane, ladles for pouring, ramming tools and such other items required to run the system.