Innovative Automation Private Limited

We are a leading
distributor of superior quality adjustable port gas control valves,
that are known amidst the clients for their precision dimension and
superior functionality. These valves come in heavy duty metal
configuration and used on large capacity gas-fired appliances at high
pressure. Our valves are adjustable by-pass for minimum flame. We
offer these valves in proper packaging for their safe delivery to our
clients.

Features Of Combination Valves:

• Compact Oil : Air Flow Control Units for Oil fired Burners


• Consist of an Oil Micro valve and an Air Butterfly valve, driven through a common Honeywell Modulating Motor.


• Air : Oil Ratio is adjustable through indexable linkage mechanism.


• Typically suitable for Single Burner installation.


• An economical solution for Air:Oil Ratio control


• Type : Butterfly Single flap with metal to metal seat


• Service : Blower Air


• Valve Sizes : 25NB to 150NB


• End Connections : Flanged as per ASA 125#


• Max working temp : 400 deg C


• Type : Micro Control valve (Sensitrol type)


• Service : LDO/HSD/Preheated FO


• Material of Construction : Brass


• Size : 15NB-20NB


• End connection : Screwed End BSP(F)


• Actuator type : Honeywell Modulating Motor.


• Power Supply : 230/110/24VAC.


• Control Input : 4-20mA or FWD/REV relay.


• Operation : through independantly settable linkages for Oil and air valves


• Specifications Air Valve, Oil Valve

We offer an Entire Furnace and Burner Management System by the virtue of the wide range of Combustion Control products available with us.

Such a Burner Management system would include :-

• Simple relay logic panels to handle firing sequence of burners (usually recommended upto 2-4 burners with lesser no. of interlocks).


• Sophisticated PLC based BMS Panels for handling Multiple burners' firing and incorporating complex interlocks and logic.


• Control Panels with dedicated Burner controllers for Single Burner systems.


• Prepiped and Custom made Gas Trains


• Suitable Burner safety equipment comprising of Flame Detectors, Pressure Switches, Flame Relays, Ignition Transformers etc.


• Motorised Butterfly valves for Gas and Air Flow control applications


• Host of Honeywell field/panel mounted instruments
  
  
  
  • Such systems and products are carefully engineered by our Project team and manufactured at our Pune works.
  
  
  • We offer comprehensive Factory Acceptance Tests for such systems at our factory.
  
  
  
  

We offer a wide array of
high quality flame switches and sequence controllers, that can be
operated on various control elements at predefined time &
sequence stage. Compact in design and high in performance, these
products can store data and process status in case of power fail and
display the sequence stage, output status & run time of present
stage. These products are offered by us at market leading prices.

We offer an exhaustive range of gas train components due to our trading expertise. We are one of the trusted sources for gas train components. These components are used for shut down, pressure regulation and control of gas.

We supply complete gas control station components for safe and efficient operation of the system.
The extensive list of components offered includes Gas filters, Pressure regulator, Ball valves, shutoff valves, Safety relief valves, Gas/Air Pressure Switches, Solenoid Valve, Valve Proving System, Burner Management systems etc.

The PID controller assured effective controlling of system to achieve a specified response. The apparatus has a proportional element, an integrative element, and a derivative element coupled together. These controllers function in closed loop and have a dynamic adjustment. The controllers can be procured as per buyer’s specification.

Features :

• Low - cost options communications


• Dust proof front panel


• Digital input


• Timer function


• Heater burnout alarm


• Dual outputs


• Programmable alarms

These are the most popular electrically operated control motors used for controlling the valves/Dampers/louvers to control the flow of combustion air/ Fuel Gas to the burner.

Typical applications include :-

• Gas flow control through Honeywell Port valves


• Air Flow control


• Flue damper control


• Fuel Oil valve control


• Air Oil Combination Valves


• Air Gas combination valves  

Availble with ultrareliable electronic which can handle a variety of control inputs 4-20mA dc
.Forward-Reverse relay input
.0-10V
Always available ex-stock in huge quantities.

Features Of Butterfly Valves :

• Suitable for Combustion Air/ Flue gas flow control


• Motorised operation through Honeywell Modulating Motors


• Valve body, flanges, disc Constructed out of MS sheet hence light in weight yet rugged and easily installable on Combustion Air ducts /piping, Flue ducts.


• Much economical compared to conventional Cast Steel valves.


• Standard construction in MS. High temperature versions with SS304/SS410 discs and shafts.


• Body, Shaft, Flanges and discs are machined.


• Disc shaft supported at both ends between ball bearings.


• Centric design for Disc. Ensures smooth and Low torque for operation.

Specifications Of Butterfly Valves :

• Type : Butterfly Single Flap


• Service : Combustion Blower Air/Flue Gases


• Max.process temp : 400 deg C.


• Max operating pressure : 1000mmWC


• Leakage effeciency : 95-97%


• End Connection : Flanged End.


• Sizes : 50NB to 1200NB


• MOC Body/Flange : MS


• MOC Disc : MS/SS410/SS304.


• MOC shaft : MS/SS410/SS304Actuator type : Honeywell Modulating Motor.


• Power Supply : 230/110/24VAC.


• Control Input : 4-20mA or FWD/REV relay.


• Operation : through independantly settable linkages for Oil and air valves

These are heavy-duty dampers having multiple louvers (flaps) which operate in accord to offer a smooth flow control of blower air. These are typically suitable for industrial applications and are mounted in ducts.
The units are with a sturdy sheet metal construction that is suited to handle large quantities of air.

These dampers are an economical and technically more suitable option for heavy cast valves which would be an over specified selection for such applications.
The prime motto is to meet our customers' needs for quality and speed and maintain flexibility to adapt custom specifications as requested. Hence, we offer numerous models of multi-louvers dampers that cater to the diversified requirement of industrial buyers.

Gas trains form an essential part of any combustion equipment using Inflammable gases like LPG,Propane,Natural Gas etc. for firing its burners.
These Gases are fast replacing the conventional Oil fired equipment in the industries in upcoming Asian countries due to their eco-friendly and efficient burning characteristics. However, use of these gases, unless exercised with due safety, can cause accidents leading to severe damage to Plant and Human life.

Gas Trains are prepiped trains combining various safety and monitoring instruments like Filters,Shut off Solenoid valves, Pressure Regulators, Relief valves, Pressure switches, Pressure Gauges etc.
A simple looking apparatus though, an incorrectly designed Gas train could lead to performance related problems due to improper sizing and selection of components. Such incorrectly sized Gas Trains often lead to inefficient combustion, process shutdowns and unsafe operations.
We manufacture standard and customised Gas trains at our Pune(India) factory to suit process requirements at customer's plant. These trains are manufactured in strict accordance with Relevant safety standards.

Features

• Available in 1/2" to 4" line sizes.(Higher sizes available on demand)

End Connections - Flanged as per ANSI B 16.5. End Users task is limited to connecting the Inlet and Outlet only.

• Designed in accordance with European/North American safety guidelines for Single/Multiburner installations.


• Train components Like Solenoid valves, Filters, Regulators etc. available in flanged/screwed Ends


• Available for Power Supply 24/110/240VAC,24Vdc.


• Designed in various configurations after considering user reqirement, site location, available space,Safety norms,Gas flow and pressure requirements.


• Computerised Flow and Pressure Sizing.


• Strict Quality control and testing include Hydrotests, Bubble tests, flow tests and simulation at out works prior to despatch.

We are engaged in
supplying of high standard smaller ignition panels, that are
characterized with advanced technology, impeccable quality and
superior functionality. These panels find application in different
industries and offer long life service without any hassle. The
salient features of these panels are mentioned below:

• 
  High temperature
  insulation resistant to acid, oil & fuel
  
  


• 
  High current
  specially-wound copper wiring
  
  


• 
  Unbreakable extra
  thick connectors
  
  


• 
  Oxidation proof
  connectors with excellent tensile strength
  
  

Furnaces, Ovens or Boilers are usually heated through on Gas/Oil fired burners. These burners handle huge amounts of Gaseous Fuels (highly inflammable). In case the burner flame extinguishes at any point of time, the fuel Gas keeps purging into the furnace/oven chamber. Such accumulated gases could at a later stage explode and create a potential hazard to equipment and human life.

Flame Detectors are used for continuous monitoring of Burner flame and provide the signal to flame relay through an electronic amplifier. These detectors are mounted on the burner body and keep continuously monitoring the burner flame. In event of flame failure, the UV detector senses such failure and immediately shuts down the Fuel gas supply valve.

This immediately stops the supply of Fuel gas into the furnace chamber and prevents accumulation of unburnt gas and thereby the associated hazards.

We stock:

• Simple cost effective UV detectors C7027


• UV detectors with replaceable UV tubes C7035


• UV detectors with Self Checking Feature C7012

Application Areas

• Gas and Oil fired Furnaces


• Drying and Baking Ovens


• Boilers


• Galvanizing lines


• Food processing machinery


• Printing machines


• Many other gas/oil fired equipment