Insa Weighing & AutomationInsa Weighing & Automation
Belt WeighersTank Hopper Weighing SystemData Logger & ScannerPosition Transmitter
Weigh FeederLoad CellsRotary FeederBatching System
Detergent Quality Monitoring SystemPVC Pipe Monitoring SystemGrinding Wheel Testing MachineCondom Testing Machine

Weighing & Automation Equipment
We manufacture quality weighing and automation equipment, which are durable and precision manufactured. All these equipment undergo stringent quality tests before they are dispatched to clients end. Our range of products is manufactured from quality proven raw material such as stainless steel and mild steel, which makes our range of products long lasting. Our product gamut includes:


Belt Weighers
Belt Weighers

Our range of belt weighers  are technically advanced and ensures the following features:

Features:
  • Capacity: 1 TPH – 1000 TPH. 
  • Operating Range: 30 % - 100% F.S.
  • Material conveyed: Powders, lumps, granules, liquids etc
  • Particle size: Powders, 0.2 – 5 mm, granules,0.5 - 6 inch lumps
  • Belt Width: 200 mm – 2000 mm
  • Conveyor: Flat 2-5 mtrs or troughed 10-50 mtrs
  • Large size (8 mm) Backlit LCD display (Led/Fluorocent display possible) for parameter values.
  • Access to Program mode through Pass Word.
  • Modular construction/DIN sized controller for ease of maintenance.
  • Capacity: 10 Kg/Hour to 100 Tonnes/Hour
  • Accuracy 0.5 % or better depending upon material characteristics.
  • Micro controller based systems ensures highest possible reliability.
  • User friendly.
  • Use of reputed make components/parts.
  • MTBF rate less than 0.01 %.
  • Applications in cement, steel, fertliser, chemical, pharmaceutical
  • Food, refractories, ceramic, zinc, alum industries.
  • Two set points.
  • 4-20 mA proportional to flowrate and serial communication



Tank Hopper Weighing System

  • 1/2/3/4 Loadcell Systems
  • Capacity : 10 kgs – 100 Tonnes
  • Suitable for Conical, Cylindrical or Oval shaped Hopper/Tank
  • Heavy duty loadcell assembly with jacking arrangement
  • 4/6 digit Indicator
  • 4-20 mA signal proportional to load
  • 2 set points with relay output. Multiple set points possible.
  • Bright LED/LCD display
  • Flame proof/Explosion proof systems available for HAZARDOUS area
  • RS 232/485 port possible.
  • System Accuracy 0.1 % and better.
  • Systems working installed on reactors having agitator

Tank Hopper Weighing System


Data Logger & Scanner
Data Logger & Scanner

  • Multi Channel Data Loggers available. (4/8/16/32 channels)
  • Inputs - Current 0/4 – 20 mA, Voltages 0 – 10 V AC /OR Digital Pulses. ( Logger to log any Electrical/Mechanical entity – OPTIONAL)
  • Loggers with Input Signals isolation available.
  • Loggers with isolation between channels is available.
  • Input signal can be calibrated for actual parameter values.
  • Resolution 12 and 16 Bits.
  • Speed – 25/50/100/200 samples per seconds. 1KS/S models also available.
  • Memory capacity 16K/32K/64K – Higher capacity version possible.
  • Facility to view stored data.
  • 10 Data collection on external command/through keypad.
  • Online data transfer/through transfer command from logger.
  • RS 232/RS 485 port for communication with PC.
  • Excel compatible file generation or SCADA compatible.



Position Transmitter

Adopting latest technological developments, we fabricate a unique range of position transmitter that is compactly designed. Highly sensitive in nature our equipment is known to deliver long lasting service.

Position Transmitter


Weigh Feeder
Weigh Feeder

Our range of weigh feeder main panels is offered with varied feeding devices for liquids and special linings for corrosive & abrasive ingredients. These are available with the following specifications:
  • Mainframe fabricated from MS channels
  • Available with crowned pulleys, rubberized drive pulleys and belt scrapers
  • Machined weigh idler set with lifetime lubricated idlers
  • Capacities 10 Kgs/Hr – 100 Tones / Hr
  • Screw take up unit for belt tensioning and centering
  • Speed transducer joined with motor for high resolution
  • Load cells in aluminum housing
  • Available with 0.2 – 0.5% accuracy or even better as depending upon the material used for construction
  • Available with nylon-nylon/PVC/food grade belts with vulcanized joint
  • AC/DC motor (as per client’s specifications)
  • Pre-feeder optional depending upon material composition



Load Cells

  • Different type of Load cells available for a different application
  • Capacities 2Kgs – 50 Tonnes
  • Available in Aluminum, Alloy Tool Steel and SS
  •  Accuracy 0.025 %
  • Shear beam, square beam, s type, compression, tension and universal type load cells single point platform, single ended shear beam, double ended shear beam, hermetically sealed load cells etc. are available.
  • Load cell mounting accessories available in MS and SS
  • Enclosure IP 67 Weather proof/ IP 68 wash down type or Hermetically sealed load cells available.
  • Electronic cards available for scale/counting scale applications.
  • Platform Scales also available.

Load Cells


Rotary Feeder
Rotary Feeder

Our range of precision rotary vane feeder are available with the following specifications:
  • Fabricated with cast iron or steel
  • Available with standard machined flanges
  • Adjustable hardened blades with precisely machined rotor
  • Leak proof sealing
  • Bearing mounted outside the enclosure to avoid dust jamming
  • Shaft extension on either side for LHS or RHS drive
  • Ideal for finely crushed powder (10 microns)



Batching System

Our range of three component batching system is available with the following specifications:

Specifications
  • 14 gauge CRCA sheet fabricated main panel
  • Surface powder coated in siemens grey color
  • Acrylic window for displaying parameters and voltage/current
  • LCD backlit display for 3 different ingredients
  • Available with serial/parallel batching systems
  • Accuracy better than 0.25 %
  • High reliability due to micro controller based system
  • Operating controls can be accessed without opening the outer panel
  • Its on-line view mode allows to view any parameter without disturbing the process
With all the above features, these are ideal for lumps, powders, granules or liquids. Further, these are used extensively in cement, steel, chemical, pharmaceutical, detergent, food, plastic, ceramic industries or in those industries where multiple ingredients are mixed in gravimetric and volumetric proportion.

Batching System


Detergent Quality Monitoring System
Detergent Quality Monitoring System

We manufacture highly modified Detergent Quality Monitoring System in which - Ultra Stable DC current with a resolution of 0.1 mA is passed through specially designed cell. With a scanning of 100 samples per second, the readings are monitored for a period of 15 minutes and the data is then sent to PC for further analysis or improvement.



PVC Pipe Monitoring System

We offer PVC Pipe Monitoring System in which pipe from extruder is cut to a length of 6 mms with an accuracy of 1mm. with a data storage capacity for 15 hrs this system is widely in demand. To collect cradle special cushioning pads are used and then cradle is positioned accurately. Pipes are checked as per selected parameter such as type, class and diameter and have an in built recipe management. PLC is used for
  • Recipe management
  • Monitoring
  • Control
  • Real Time Data Collection

PVC Pipe Monitoring System


Grinding Wheel Testing Machine
Grinding Wheel Testing Machine

Our range if grinding wheel-testing machine is developed for enhancing the speed of grinding operations. Additionally, the grinding wheel angle can be changed and force can be controlled during the grinding operation. Along with an instantaneous power, grinding force and angle display on MMI display unit, it offers data acquisition at the rate of 100 samples per second. These are available with the following specifications:
  • Displays graphical data
  • Can be connected with PC through port; report generation and historic data can be viewed.
  • Force applied by floating pneumatic cylinder with a resolution of 10 grams (ranging from 100-35 gms).
  • Power measurement by hall effect transducer (ranging from 0.1 Kw – 100 KW), force measurement by precision load cell accuracy 0.03%, angle measurement by high-resolution potentiometer 0.01 % (range 10 deg. – 45 deg).
  • Available with VFD for rotary table, speed ranging from 150 rpm – 1500 rpm
  • Modular PLC encased in aluminum extruded sectioned and steel sheet enclosure
  • It has a ultra precision proportional control valve used for force control
  • Changeable upper and lower limits for alarms and cut off.



Condom Testing Machine

We supply condom testing machine to Hindustan Latex Ltd. in which uploading of condoms is done manually and then there is an automatic execution of following processes:
  • Wetting
  • Detecting puncture
  • Marking defective one
  • Washing, drying
  • Rolling
  • Counting and
  • Separating defective pieces

Condom Testing Machine




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