About Us

• Post graduate in Solid State Electronics
• Worked with Indian Institute of Science
• Professional Experience : 27 Years 
• Member of SMTA, IMAPS, ELCINA
  • Science Post graduate and Management Professional
  • Worked with Hoechst Research & Multinationals like Cadburys, Hindustan Unilever Limited as QA Head
  • Professional Experience : 21 Years 
  • ISO 9001:2000 Lead Auditor
    
  
  

• 42 employees

• Government approved apprentice training centre

• Managerial staff : Engineers, Electronics Post graduates with vast industry & management experience

• Supervisors & asst. managers

• Diploma engineers, graduates

• Operators : ITI , NCTVT certificate holders

• Competent technical background & experience of the promoters.
• Consistent track record in EMS segment catering to wide applications.
• Total solution offering from design, prototyping, assembly to testing.
• Constant thrust on Employee Training & skills enhancement
• Six sigma approach towards process improvement.
  • Miniaturization of PCB assemblies
  • Conversion of through-hole ( conventional ) assemblies into SMT cards using CAD tools
  • Design & development of Hybrid Microcircuits
  • Electronic Manufacturing Services / Contract Manufacturing

Mission statement: Emerge, as a leader in Surface Mount Technology (SMT) by providing Total Solution for customized needs in Design Conversion & Manufacturing.

Vision statement: To be recognized as the most successful & low cost electronics manufacturing service provider in organized corporate sector.

• Motivate performers to see a bigger picture and set goals with execution & end result in mind
• Train & treat employees with respect, cultivate confidence & decision making abilities.
• Practice Innovation,Integration & Involvement. Emphasize on Vision, not supervision.
• Develop systems with emphasis on customer focus & continual improvement

  • Electronic Manufacturing Services

  • Contract Manufacturing ( Equipment Building )

  • Conversion of conventional assemblies in to Mix technology SMT cards

  • Design & Development of Hybrid microcircuits

  • Prototype support for Embedded design

  • Repairs, Rework & Maintenance of PCB cards

  
  

• Miniaturization - Higher packing density, Fine pictch component assembly, process oriented approach
• Higher reliability – Thermal Aging ,Burn In test
• Better performance – Checks on BOM as per ERC, DRC, Conditional Placement, Signal Integrity , EMI/EMC (SI)
• Flexibility in adpoting engineering change overs due to lean process approach & maintenance of data & offline documentation support
• Economics - Reduction in PCB, Components, Assembly, Repair Costing
• High production volumes – automated process, design for manufacturablity (IPC-782) & process capability
• Implementation of Quality Standards (IPC-A-610C)

Production Facility

• Clean Rooms with Static Control Area, Antistatic aids in materials handling

• Machinery & Equipments for SMT (RoHS compliant)

• Trained manpower (CAD Engineers, QA ,QC teams, Process oriented approach)

• Proven Process - (IPC-A-610C) standard

• Combination of MDA , ICT & Functional Test Facility.

• Rework & Repair Tools.

Factory

• Octroi free zone at Navi Mumbai

• Area 6500 sq. ft.

• Air(Temp/Humidity)controlled,Static Controlled Assembly Area.

• 15 Km from Nava sheva Sea Port,

• 25 Km from International Airport

• 2 hour drive from Software Technology Park Pune

• More than 1000 Ancillary industries located within 10km diameter MIDC industrial belt

Among the wide range of products and services offered by us, we especially expertise in meeting the demands of:

• Miniaturization of PCB assemblies

• Conversion of through-hole (conventional) assemblies into SMT cards using CAD tools

• Design & development of Hybrid Microcircuits

• Electronic Manufacturing Services / Contract Manufacturing

Infrastructure facilities: Established at Octroi free zone at Navi Mumbai, in an area of 6500 sq. ft., the facilities are Air Controlled and well segregated under Assembly Area and Static Controlled Assembly Area. We have with us well developed infrastructure facilities comprising Clean Rooms with Static Control Area, Antistatic aids in materials handling and Machinery & Equipment for SMT.

Other than this, we also have with us facilities for:

• Trained manpower who have process oriented approach (CAD Engineers, QC teams)

• Proven Process-(IPC-A-610C) standard

• Functional test facility

• Rework & repair tool facility

• Air conditioned, dust free and humidity controlled rooms

• Entire production facility equipped with Anti static flooring

• Static control and material handling aids being used

• Modern machines & equipment for PCB Assembly work

• Trained manpower

• Wave soldering

• SMT components reflow soldered other than hand soldered/dip/wave soldered

• Expert prototype assembly team

• Use of sophisticated equipment like stencil printers

• Versatile JUKI pick n'place machines

• Manufacture resource planning (MRP)

• The company will strive for total customer satisfaction by providing engineering solutions through Surface Mount Technology (SMT)
• The company will regularly review the effectiveness of its Quality Management System (QMS) for continual improvement of systems and operations
• The company will adopt latest technological trends to enhance business operations in high-end technology based products
• The company will motivate & train competent employees to enhance their technical capabilities
• The company will maintain an open communication channel with its customers & will carefully monitor their feedback to upgrade Products, Services and Quality Standards

• Meticulously follow Quality Management System & ISO9001: 2000 procedures
• Adapt best manufacturing practices required to satisfy customer’s needs
• Minimize customer complaints by evaluation of documented data and target for maximum yield by adapting six sigma techniques
• Effective utilization of Automated machines by installing additional Quality Control equipment for consistency &reliability in processes
• Use innovation in design and standardize design methods by using state of Art CAD tools to support industries in India & Abroad

These include:

• Bhabha Atomic Research Centre (BARC), Trombay
• Air Force Station, Thane
• Maxim Peripherals, Mumbai
• Voltas Limited, Thane
• Bharat Bijlee Ltd , Navi Mumbai
• Transasia Biomedicals Ltd, Mumbai
• Ashida Electronics Pvt. Ltd; Thane
• Aplab India Ltd. Ltd; Navi Mumbai
• Siemens Design House
• Diligent Controls ,Thane
• Tokheim Kaizen Pvt. Ltd, Navi Mumbai
• Askinfoteck Limited , Mumbai
• Emco Limited
• Micro Technologies
• Sogo Instruments
• Techno soft Information Technology
• Indocen
• Randox

• Miniaturization - Higher packing density and integration for capability improvement
• Higher reliability – Thermal Aging and in Burn In test
• Better performance – Checks on BOM as per ERC, DRC, Conditional Placement, Signal Integrity, EMI/EMC (SI)
• Modular Approach – Flexibility in maintenance that results to lower costs in service
• Economics - Reduction in PCB, Components, Assembly and Repair Costing
• High production volumes – Automated process
• Quality- Process control through Six Sigma approach

Design & Development

o    Computer Aided Design & Conversion of Conventional Through Hole PCB Assemblies into SMT Cards. Cadence(Allegro) design Suite

o    Quicker evaluation – Separate setup for Prototypes Fabrication, samples for approvals or validation

o    Supply Chain Management - In house stock of wide variety of Surface Mount Devices, inventory management & Scheduling of critical components.

o    Selection of packages & vendors to meet specific end needs in cost & availability of components.

o    Functional Testing, Test-Jig Fabrication, Customized-jigs.

o    Volume production – The state of Art facility equipped with Multi-function Chip Mounter, Conveyorized Reflow & Wave soldering machines.

Our Facility

o    SMT components reflow soldered rather than hand soldered/dip/wave soldered.

o    Expert prototype assembly team.

o    Sophisticated equipment such as stencil printers.

o    Versatile JUKI pick n'place machines.

Infrastructure for sourcing

· Technically qualified and efficient purchase team

· Stores equipped with MRP ( Material resource planning ) with wide component data  base

· In house Vendor development program implemented

· Supplier evaluation & records of delivery schedules & quality inward inspection maintained.

· Import of raw material & components through authorized distributors, dealers

· Direct overseas purchase of Critical items

· Sourcing channels established for smaller quantities : Farnell, Mouser, RS components etc.

· Secured storage of Critical components in Humidity / Temperature controlled atmosphere

   ∙ Material Flow
   ∙ Data Flow
   ∙ Work Instructions flow

Evaluation of ERP service providers :(Is in progress)

  ∙ Flow charts ready for operations , information work flow
  ∙ Forms & formats devised for data generation
  ∙ Data entered & maintained on desktops at each work stage for easy retrieval of information
  ∙ Questionnaire ,Benchmarks given to ERP vendors to satisfactory demonstrate its the end use.

In process Quality checks

In process Formats include multiple criteria for compliance to Quality Parameters

The formats flow through out the manufacturing process to monitor defects in the product throughout process cycle

§  inward inspection : of bare PCBs, Components, RM & consumables

§  Process parameters : Dispensing, Stencil printing, Assembly, Temp. profiling of Reflow & wave soldering

§  Final inspection : Criteria include specific customer inputs

§  Testing : 100 % Test parameters tabulated as per Customer test procedures

In process Testing set up

Component solderability tests

 Component reliability tests on functional test circuits

 Tailor made pallets to identify missing components

 Validation of Critical Processes viz. Component Placement And Soldering

 In House Test jig fabrication set up for ICT & FCT specific to product test requirements

 Mechanical tooling, fixtures devised to get consistent result during cutting, bending, forming operations

In house Test Jigs fabrication capability

CAD net list , Test Points generation.

Floor planning of physical layout of Test Set Up.

Matching test points & steps as per Test Procedures or sequence.

Placement of Test Pins for bed of nails, fixture fabrication.

CNC data for mechanical fixing of test pins, bed of nails, receptacles, support pins, guides.

Mechanical Assembly of test bench, wire wrapping, harnessing & soldering.

FCT –Instrument Panel, Electrical Measurements & Display.

 ICT -Test programming as per BOM list, measuring parameters.

 Forms or Formats to certify acquired data.

 Pass & Fail report, Register, Log book.

Test Methods : combination of MDA, ICT & FCT

Product specific checklist prepared to ensure

Component orientation, height, mechanical dimensions nd tolerance

Adhesion of bulky components to prevent damage due to vibration and transport

Re inspection of rework

Final inspection for Solder quality and manufacturing defects

Verification and approval of Functional Test reports

Traceability : Unique board identification number created

• Meticulously follow Quality Management System & ISO9001: 2000 procedures. Adopt best manufacturing practices required to satisfy the customer needs.
• Minimize the customer complaints by evaluation of documented data and target for maximum yield by adopting six sigma techniques.
• Effective utilization of Automated machines by installing additional Quality Control equipment for consistency &reliability in the processes .
• Use innovation in design & standardize design methods by using state of Art CAD tools to support industries in India & Abroad.

Solder Joint Profile (Spider Plot)

Parameters Governing Quality & Reliability of a Solder Joint

Quality Control & Test Equipments

• Stereo-Zoom Microscopes , Vision Engg, USA
• Temp. Measuring Instruments , Bonkote, Japan
• Digital Multi-meters, Bonkote, Japan
• Oscilloscopes, Phillips, LG Electronics
• Function Generator, Testronic
• Visual Inspection Systems, Dynascan
• Dual Trace Storage Oscilloscope, Tektronix, USA.
• LCR Meter, Decade L,C,R boxes

PLAN- Establish the objectives and processes necessary to deliver results

DO- Implement the new processes, often on a small scale if possible

CHECK - Measure the new processes and compare the results against the expected results