Intermetal Engineers (I) Pvt. Limited
Mechanical Equipments

We offer precision ranged mechanical equipments like hydraulic cylinder, hydraulic power pack units and many more which are widely used in varied industrial applications. Our range is durable & trustworthy. We also provide our customers with cad/cam facilities so that they get customized products.


Hydraulic Slide Gate System & Its Spares
Hydraulic Slide Gate System & Its Spares

A system suited to limited conditions with strong components for rough handling and tough steel plant conditions where temperatures normally shoot up suddenly and brutal reactions take place within the ladle. Its a system is which is prerequisite for Modern day refining and casting practices where in the intermetal slide gate system is totally indigenous. We have rendered priceless service to steel plants by way of solving problems and developing quality spare parts and systems, adapted to local conditions at affordable prices.

Thus we are in a situation to foresee any problems in an existing system and suggest solutions for the same. We have constantly strived to upgrade systems & services which ensure a quality product with several advantages based on western technology & tiny manual systems.
 
We offer the following:
 
  • WELL BLOCK
  • LADLE NOZZLE
  • SLIDING PLATE CARRIER
  • SLIDING PLATE
  • FIXED PLATE
  • HEAT SHIELD
  • MAIN FRAME
  • HYDRAULIC CYLINDER

Features

 
  • Higher temperatures of molten metal
  • Lesser turnaround time
  • Longer casting times
  • Lesser ladles
 
Advantages
 
  • Less maintenance
  • Less inventory costs
  • Fail proof construction
 
Application Areas
 
  • Automobile industries
  • Plant & machineries
  • Steel industries



Copper Mould Tubes

For the heart of any continuous casting system, copper mold tubes are essential. Copper mould tubes are tough tubes which are used during continuous casting. They are suitable for steel plants & as well as easy in handling.
 
Features
 
  • Automatic shut off in case of backfire or over heating
  • High tolerance
  • Easy usage
  • Leak proof
 
Advantages
 
  • In oxygen only required amount is allowed to pass
  • Single operator has full control

Copper Mould Tubes


Lanox Oxygen Lancing Equipments
Lanox Oxygen Lancing Equipments

Lanox Oxygen Lancing System is available in a wide range of pipe diameters from ¼ to 1 thus making it suitable for various applications.
 
The oxygen lancing equipments are as follows:
 
Lanox Holder
 
Lanox holder holds the oxygen pipe & seals it. The unthreaded pipe is to be used thus making it an easy operation. Holding is done by means of a chuck enabling usage of larger range of tolerances on pipe.
 
Lanox Safety Device
 
Safety Device does not allow flow of gas in either direction unless pipe is fully inserted & clamped. It stops the flow of oxygen in case of backfire, slag return or overheating. It’s an ideal safety device which avoids emergencies all together.
 
Lanox Safety Shut-Off Valve
 
It’s an excellent valve which gives full control to operator to open fully, close fully or pass only desired amount of oxygen. It allows flow of oxygen only when continuously pressed against spring pressure

Lanox Security Hose Drum
 
Lanox security Hose drum ensures that the hoses are automatically wound on the drum by means of a coil spring also ensures that hoses are not lying on the floor. It is mad from robust steel construction & guides the hoses smoothly. Security Hose drum is a useful equipment to avoid accidents on shop floor & also keeps the plant area neat & tidy.
 
We offer the following:
 
  • BACK FIRE SAFETY DEVICE
  • QUICK SHUT-OFF VALVE
  • PRESSURE REDUCER
  • PIPE LINE VALVE
  • LANCE HOLDER
  • LANCE HOSE
  • HOSE DRUM
 
Features
 
  • High Tolerance
  • Leak Proof
  • Robust
  • Safe
 
Application Areas
 
  • Ladle / Tundish Cleaning
  • Slide Gate opening
  • Furnace Lancing
Ingot Casting




Lifting Bail Arms

We manufacture lifting bail arms for made from precision raw material. Having wide usage in steel & foundry industry they are basically made from iron.
 
Features
 
  • Robust
  • Reliable
  • Sturdy

Lifting Bail Arms


Manual Slide Gate System & Its Spares
Manual Slide Gate System & Its Spares

This system allows easy operation with the help of a lever giving incredible mechanical advantage. It is ideally designed for ladle sizes up to 10 tons.

The manual slide gate system is designed for multiple openings. This system can be used for continuous casting applications. It has very few components which can be easily assembled & dismantled. Our 40 Steel Plant customers vouch for us throughout India and in some places beyond India.
 
Features
 
  • Performance guaranteed
  • No running costs
  • Economical
Application Areas
 
  • Casting plants
  • Refractories
  • Steel plants
  • Foundries



Oxytherm Cutting System

A revolutionary technique is now developed. Cut with gas torch any allows so far was not possible. BY oxytherm cutting system cutting of stainless steels, high alloys or any steel has become easier job. Oxytherm equipment is available at a fraction of a cost of plasma cutting equipment. The running cost is one third compared to plasma cutting.

The metals which can be cut are:
 
  • Cut slag - metal dumps continuously in steel plants / foundries
  • Cut billets / slabs / rounds faster than you think
  • Of any grade of steel including super alloys
  • Cut runners / risers in foundries
  • Unto 250 - 300 mm thick slabs
  • Cut castings of any shape
  • Cut scrap of any shape
 
Features
 
  • Fully user-friendly with self-cleaning features
  • Cut at any angle including overhead fixtures
  • Fully portable on lightweight trolley
  • No need of electric power
  • Zero maintenance
 
 
Application Areas
 
  • Steel Industries
 
All parts available from stock. Service and spares offered immediately. All leading steel industries are using the oxytherm.

Oxytherm Cutting System


Bottom Pouring Ladles
Bottom Pouring Ladles
Large View

Bottom pour ladles allows flexibility to operators to produce superior castings while eliminating dross, for higher yields. It also minimizes oxide transfer to the casting because metal is drawn from below the surface. No sprue cup is needed.

Features:

 
  • Prevents tipping when on the floor
  • Unique bottom pour design
  • Allows safer casting
  • Durability
 
Application Areas
 
  • Steel Industry
  • Foundries



Assemblies For Continuous Casting Machines

We design & manufacture all assemblies of continuous casting machine such as:
 
  • Mould Jacket Assemblies including all flanges, SS inner casing with machined corners and as well as the guide roller assembly.
    SS Spray Aprons, Spray Pipes, Headers as well as Spray Nozzles.
  • Oscillation mechanism.
  • Tundish lifting & lowering mechanism as well as tundish trollies.
    Aluminum / SS Templates.
  • Withdrawal roller assembly & hydraulics & controls.

All equipments are designed to suit from 4mR to as large as 12mR machines suitable for section sizes from 100 x 100 mm to 250 x 320 mm billets & blooms. All assemblies can be offered in regular Steel grades as well as in Stainless Steels
 

Assemblies For Continuous Casting Machines


Hydraulic Power Pack Units
Hydraulic Power Pack Units

 
Power packs are custom built as per the requirement of the user and their usage for various applications. The competitively priced packs can be supplied in short period of time.
 
Addition Products & services
 
  • High tech products from our associates in Europe, such as cored wires, roll gap measurement system etc.
  • Inter metal slide gate system for bottom pouring ladles and ton dishes
    Consultancy services for modernization, up gradation of steel plants
  • Quality parts and assemblies for continuous casting plant
    electrical pre heaters for ladles and ton dishes



Lanox Holder

Lanox holder holds the oxygen pipe & seals it. The unthreaded pipe is to be used thus making it an easy operation. Holding is done by means of a chuck enabling usage of larger range of tolerances on pipe.
 
Features
 
  • Easy handling
  • Robust design
  • Safe operation
 
Application Areas
 
  • Foundries
  • Steel plants
  • Refractories

Lanox Holder


Safety Device (Lanox)
Safety Device (Lanox)

 
Safety Device does not allow flow of gas in either direction unless pipe is fully inserted & clamped. It stops the flow of oxygen in case of backfire, slag return or overheating. It’s an ideal safety device which avoids emergencies all together.
 
Features
 
  • Easy handling
  • Robust structure
  • Safe to handle
 
Application Areas
 
  • Foundries
  • Steel plants
  • Refractories
 
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Safety Shut-off valve (Lanox)

It’s an excellent valve which gives full control to operator to open fully, close fully or pass only desired amount of oxygen. It allows flow of oxygen only when continuously pressed against spring pressure
 
Features
 
  • Easy handling
  • Robust structure
  • Safe
 
Application Area
 
  • Foundries
  • Steel Plants
  • Refractories
 
 
 
 
 
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Safety Shut-off valve (Lanox)



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