Dispersion kneader can be employed in a wide range of material mixing, ranging from low viscosity adhesives to high viscosity rubber. This is entirely due to peculiar jacket construction which develops remarkable cooling effect and very important feature of low temperature mixing for rubber compounds.
The design of this kneader help in improving dispersion and preventing scorching. We offer three different mixing material supply methods: back feed type kneader, Internal mixing chute type kneader, in process liquid injection.

Features:

• Maximum Dispersion: It is obtainable by means of double bladed rotors, proper clearance and jacket constructions which ensures effective cooling
• Easy Cleaning of the Mixing Chamber: Tilting of mixer chamber enables complete interior inspection and easy cleaning, hence preventing previous batch remains to mix with subsequent material
• Cooling Effect: Effective cooling is provided through special type of jacketing arrangements and rotor constructions
• Sampling: Sampling during mixing can be done when pressure lid is at upper position
• Improved Wear Resistance: Rotor contact surface of special alloy has improved wear resistance. Dry packaging ensures that the machine is not contaminated
• Gear Box: The gears are Helical, made of alloy steel forgings and lapped to ensure sturdy and noiseless operations
• Bed Plate: The machine has common bed on which mixer, reducer and motor are compactly arranged, hence saving space
• Dust Collector: A dust collector is provided for collection of in process compound particles, which can be used further
• Rotors: Rotor is the integral part of the whole machine. The edges of the rotors are stelited and finally grounded on a profile grinding machines. This maintain uniform profile, curvature and helix angle for better dispersion and power saving.

We take privilege to introduce fully automated pelletizing line, incorporated with die face cutter, for the first time in India. A marvel of our R&D team this product has been developed for the purpose of producing a continuous flow of pellets. Material discharged from a dispersion kneader is usually irregular in shape and difficult to handle manually. But the automatic feeding mechanism in this product makes it possible to produce a continuous flow of pellets, resulting in a significant increase in efficiency and a reduction in the number of operators required for the manufacturing process.

The raw materials passes through several stages in this pelletizing line as follows:

• Dispersion Kneader
• Skip Conveyor
• Dump Extruder
• Head & Screening
• Die Face Cutter
• Separator & Cooling

We are proud to introduce this machine which is ideal for manufacturing of rubberized sheets which is not only useful in footwear industry, but its versatile design make it suitable to be used as a batch off unit for tyre industry under banbury mixer. It is an extruder that combines IP-type twin taper screws and the roller head, providing an excellent cooling effect for materials which can be damaged by heat such as sensitive rubber compounds.

Features:

• Labour Saving: This fully automated operations enables the machines to be operated by just 2 operators, resulting in 75% labour cost
• Power Saving: The systematic arrangement of operations, low friction, high efficiency in power saving enables the machines to operate at 70% lesser energy level
• No Scorching: The superb cooling effect is perfect for compounds containing vulcanizing agents as well as final batches. It is also effective in preventing scorching
• Low Maintenance Cost: Developed by talented engineers, this plant is fully indigenous. Hence there are no spare problems, full service back-up, low spare cost and no risk of plant failure due to rugged Indian conditions
• Charged Material: The IP-type twin taper screws smoothly bites and extrudes the charged material
• Compact Shape: The versatile L & I shapes and the common bed design enables the machine to be fitted as per the space available without many modifications
• Quality Control: The weight, size, thickness and colour of sheets can also be varied as per the requirement
• Additional Mill: It eliminates the use of additional two roll mixing mill
• Environmental Friendly: This machine is pollution free making it both user and environment friendly

We introduces Lump extrusion first time in India. Based upon twin taper screw technology developed by us, the extruder assures elaborate homogeneous mixing of material, eliminating use of mixing mill in lumps to sheet forming process.

Features:

• Homogeneous Mixing: This extruder is fitted with uniquely designed & structured twin taper screw which ensures elaborate and homogeneous mixing of the material
• Space Saving: Due to close formation of the machine and continuity of process, the feeder unit requires only one third of the space covered by a conventional two roll mixing mill
• No Fountaining: The common bed design enables the machine to be fitted as per the space available, further eliminating the need for elaborate foundations
• Power Saving: This machine operates on the common drive of dispersion kneader, thus eliminating the need for an independent drive. The systematic arrangement of operations and lesser friction enables the machine to operate at 70% lesser energy
• Labour Saving: With fully automated operation, this machine cab be operated by the operator already deployed on kneader
• Time Saving: The continuity process from kneader to extruder, systematic arrangement of operations and elimination of time in shifting results in time saving

We offer screen changer which is used for plastic extrusion processes and other melt filtration applications. Our product range consists of a complete line of screen changers which are capable of meeting the various requirements of processors. Engineers designs and build our screen changers to meet the clients process and requirements. Our aim is to understand the process requirements and design & build the machines according to the requirements.

Our twin screw compounding system is based on a co-rotating and closely inter meshing twin-screw system. The screw geometry provides efficient conveying, pressure build-up and self containing action.
The modular design of the processing section allows the extruder to be operated as a mixer, devolatiser or reactor.

This screw compounding system upgrades raw plastic material into a product having properties tailored to its final application. The process include the simple conversion of powder into pellets as well as removal of large quantities of solvents and volatiles. It is designed to meet all compounding requirements such as pigment and additive master batch production.

Features:

• Building Block System: By using this system, screw and barrel elements can be adapted to tasks such as conveying, compressing, homogenizing, degassing and pressure build-up
• Flexibility: Large selection of screw components, facilitates the arrangement of conveying, plasticizing and devolatising zones in any combination
• Prevents Scorching: Close inter meshing of the screw profiles enhances short residence time thus avoiding thermal degradation of the product
• High Volumes at Low Power Consumption: With a large volumes in screw channel and reduced speed, high outputs can be achieved without exceeding maximum permissible product temperature
• Efficient Mixing: By the use of conveying or retaining kneading elements, a good dispersion is achieved, while introducing high shear stress
• Production Efficiency: The expert design and high mechanical quality of screw compounding system results in utilization factors as high as 96%, for dedicated lines operating around the clock
• Easy Maintenance: Machines are designed for easy quick and therefore low cost of maintenance. Co -rotating screws reduce wear and tear