Installation- J.B.Pharma ltd, Ankleshwar
Equipment- Stationary Incinerator
Capacity- 1000 kg per Day.
Fuel-Self- Supported and Natural

Design of this waste incinerators is typical. Solid waste has built in carbon which supports self combustion if it is loaded in the chamber where temp of 750 c is maintained. Hence we maintain the loading chamber temp to 750 C through Automatic Gas Burner, at this temp waste release its in built Heat and raise temp of chamber to 850 C. Thus waste is incinerated by self support Heat in primary chamber and is allowed to further incineration in secondary chamber at temp 1050 c maintained by separate Fuel fired Automatic Burner.

Manufacturing Range- 100 to 2000 kg per day
Operating Temp Maximum- 1200 C
Operating Fuels- LDO/HSD/Gas

Incinerators may be stationary or Rotary depending upon Sold waste and its quantum. These waste incinerators are operated at Min 850 C in Primary chamber and 1050 C in secondary chamber. Thus incinerated solid waste and product of combustion are passed through flue Gas Temp Dilutor, Cyclone separator, and wet Scrubbing system. Before it is exhausted to Atmosphere through Induced draft fan and chimney.

Discharged gas will be pollution controlled within Norms of GPCB for SO2, NOX, HCL and SPM. Incinerator is refractory lined and backed with Cera Wool or with Insulating Bricks. Temprature controller in both Primary and secondary chambers are provided to control required combustion.

Burners are fully automatic and operate on temp of the syetem.Rotary Incinerators are driven by reduction gear arrangement which fully maintain the contact time between Flues and material. From One end Material is loaded and at other end ashes are collected.

Installation- Rextone, Dudhwara
Equipment- Vertical Liquid Waste Incinerator
Capacity- 24000 liters per day
Fuel- FO/HSD/LDO/GAS

Manufacturing Range- 20-2500 Liters per Hour.
Operating Fuel- HSD/LDO

This Incinerator is Equipped with followings.

• Main Vertical Incinerating Chamber Refractory lined and Backed with Cera - Wool insulation.
  
• Four High pressure Solid Injection Burners with Combustion fan in vertical Plane to Incinerate liquid waste in suspension during vertical fall towards downwards.
  
• Effluent Injectors with Effluent injecting Pump.
  
• Flue Outlet with flue gas Temp Dilutor. In this flue gas temp is lowered by adding fresh air through Forced draft fan to reduce scrubbing Losses.
  
• Cyclone separator to reduce choking of Wet scrubber.
  
• Twin Wet scrubbing system consists of Vertical venture scrubbers, Scrubbing pump and Scrubbing Tank.
  
• Induced draft fan to suck all the gases from the system and to deliver to chimney. This fan will also create necessary negative pressure in combustion chamber to sustain the combustion and further incineration.
  
• Self supported Chimney of 30 meter height.
  
• Control panel with Temperature Controllers and indicators with operating starters.

Incinerated gases will be deliver to chimney with controlled SO2, NOX and SPM, HCL etc as per Norms of GPCB.Gases will be analyzed through Nozzles for pollution at the height of 10 meter from ground. While waste ashes will be collected at the bottom of Incinerator.

Installation- API industrial, Daman
Equipment- Horizontal Liquid Waste Incinerator
Capacity- 24000 liters per day
Fuel- FO/HSD/LDO/GAS
Manufacturing Range- 20-2500 Liters per Hour.
Operating Fuel- HSD/LDO/GAS

This Horizontal Incinerators is equipped with followings.

• Main Incinerating Chamber Refractory lined and Backed with Cera - Wool insulation.
  
• High pressure Solid Injection Burners with Combustion fan.
  
• Effluent Injectors with Effluent injecting Pump.
  
• Flue Outlet with flue gas Temp Dilutor. In this flue gas temp is lowered by adding fresh air through Forced draft fan to reduce scrubbing Losses.
  
• Cyclone separator to reduce chances of choking of Wet scrubber.
  
• Wet scrubbing system consists of Vertical venture scrubber, Scrubbing pump and Scrubbing Tank.
  
• Induced draft fan to suck all the gases from the system and to deliver to chimney. This fan will also create necessary negative pressure in combustion chamber to sustain the combustion and further incineration.
  
• Self supported Chimney of 30 meter height.
  
• Control panel with Temperature Controllers and indicators with operating starters.
  

Incinerated gases will be deliver to chimney with controlled SO2, NOX and SPM, HCL etc as per Norms of GPCB.Gases will be analyzed through Nozzle for pollution at the height of 10 meter from ground.

Installation- Quantum Engineering, Baroda, Centralised Bio-medical Incinerator for Baroda Medical Assn
Capacity- 100 kg per hour.
Operating Fuel- LDO/HSD/GAS
Operating Temp- Primary Chamber-Min 850 C
Operating Temp- Secondary Chamber-Min 1050 C

Manufacturing Range- 10-500 Kg per hour.
Operating Temp- 1200 C Max.
Operating Fuels- LDO/HSD

Bio-medical incinerator consists of following:-

• Primary chamber operating at Min 850 degree C –Refractory Lined and Backed by Cera Wool insulation with Primary automatic Oil burner.
  
• Secondary chamber operating at Min 1050 C-Refractory Lined with sillimanite bricks and backed by Cera Wool insulation with secondary Automatic oil Burner.
  
• Flue gas temperature dilutor for feeding extra fresh air to hot flues coming from at very high temp from secondary chamber to reduce scrubbing losses by reducing temp of flues going to scrubber.
  
• Cyclone separator –to reduce choking of scrubber
  
• Wet scrubbing system consist of Vertical venture Scrubber, Scrubing Pump and Scrubber Tank
  
• Induced draft fan creates Negative pressure in combustion chamber to sustain further Incineration and to deliver flues to chimney with controlled SPM, SO2, NOX and others as per GPCB Norms.
  
• Self supported 30 meter chimney with sampling point.
  

Primary chamber is designed for maximum temp of 1000 C and secondary chamber is designed for Maximum temp of 1200 C. waste is loaded to primary chamber through hinged door. Hot flues from primary chamber are passed to secondary chamber where it is incinerated at 1100 c temp.

Installation-Grand Hotel, Bombay
Equipment- Water Tube Coil Boiler
Capacity-600 kg per Hour 10.54 kg per sq cm

Operation-Fully Automatic, operating on pressure of steam.
Manufacturing Range-100 to 1500 kg per Hour
Operating Fuels-FO, LDO or HSD/GAS

Special Features:

• Coils are made from seamless Pipes ASTM 106 Gr B-Schedule 40
  
• Spring loaded safety valve on steam outlet manifold is provided.
  
• Operating pressure switch is provided on steam outlet manifold.
  
• Separate safety Pressure switch lock outs the Burner.
  
• Low water and no water in coil lock out the burner.
  
• Flame failure Photo cell provided makes operation safe.

These coil type boilers are manufactured now in head of small Industrial Boilers as per new regulation of Indian Boiler Act in which volumetric capacity of coil is controlled to 150 liters. Boiler is suitable for operating Pressure upto 12 kg per sq cm. These Boilers are now IBR approved & manufactured under inspection of Boiler inspectors.

Coil type boilers with water cooled combustion chamber for solid fuel fired are also available in the range from 100 to 1500 kg per hour.

Installation-Atul Products Ltd, Anlkeshwar
Equipment-Gas Fired Boiler with Stepless Modulation
Capacity-8000 kg per hour 14.5 kg per sqcm Stepless Modulation Gas Burner is designed and manufactured by us giving turn down ratio of 15

Manufacturing Range-500 to 10000 kg per hour
Operating Fuels-Solid, Liquid or Gaseous

Special Features.

• Large Furnace volume reduces Heat-Flux on Furnace.
• Large Water holding capacity reduces variations in operating pressure.
• Large Heating Surface Area Ensures Designed Evaporation even with Dirty Heating Surfaces.
• Large Steam Chest Volume Ensures maximum dryness fraction of steam.
• Efficiency can be achieved 92 % with Waste Heat Recovery.

Equipment- Packaged Flue Tube Boilers
Manufacturing Range- 500-10000 kg per hour.
Operating Fuels- Solid, liquid or Gas

These are flue tube fusion welded class-I Boilers, suitable to operate with solid, liquid or Gaseous fuels.

Special Features.

• Large Furnace volume reduces Heat-Flux on Furnace.
  
• Large Water holding capacity reduces variations in operating pressure.
  
• Large Heating Surface Area Ensures Designed Evaporation even with Dirty Heating Surfaces.
  
• Large Steam Chest Volume Ensures maximum dryness fraction of steam.
  
• Efficiency can be achieved 92 % with Waste Heat Recovery.
  

Boilers for solid fuel fired are Equipped with Induced Draft and Forced draft fans to operate on Balanced Draft systems. While Boilers operating with Liquid and Gaseous fuel are equipped with single, two stage or Step less Modulated Fully Automatic Burners. They are also equipped with photo flame sensor to run the Boiler with safety.

Small Industrial Boilers, manufactured as per Reg 609 are also available in range of 100-800 kg per hour, in which volumetric capacity of pressure part is controlled to 500 liters and they are equipped with two IBR approved Safety valves. These boilers are limited with operating pressure of 7 kg per sq cm.

Installation- 120KW Exported to Cuba
Equipment- Electric operated Thermic Fluid Heater
Manufacturing Range- Electric-120 KW Solid, Liquid, Or Gas fired-100 000 to 40, 000,00 Kcal per Hour.
Operating Temp- Maximum 300 C

Special Features:

• Appropriate dia of coils reduces pressure drop across the coil.
  
• Minimum pressure drop reduces recurring power consumption.
  
• High volumetric capacity of coil increases the life of Thermic Fluid.
  
• High surface Area reduces Heat-Flux on Coil and increase life of coil.
  
• Six passes of flues ensures maximum possible effiency.
  

System consists of fully Automatic Burner in case of Liquid or gas fired, while in case of Solid fuel fired. It has refractory lined combustion chamber with cast iron grates and loading doors. It is equipped with Expansion tank of enough capacity to take care of expansion due to rise of Temprature. Solid fuel fired is equipped with ID and FD fans & system operates on Balanced draft .

Installation- Expofine chemicals, Rajkot
Capacity-  200 000 Kcal per hour.
Operating Fuel- LDO
Type- Indirect
Temprature- 200 C

Manufacturing Range- 30,000 – 20,00,000 Kcal per hour.
Type- Direct and Indirect
Temperature – Direct type-700 C
Temperature- Indirect type-100 – 300 Maximum.

Operating Fuels- Direct-LDO/GAS/HSD
Operating Fuels- Indirect-Solid, Liquid or Gas.

In Direct type combustion chamber is refractory lined and fresh air from atmosphere is mixed with hot Gases to result desired Temperature of Final Flues required for process. Maximum 700 C can be attained.

While in Indirect Fired, combustion chamber and heating Tubes are of stainless steel 310 .Flues are passing from Tubes while cold Air is passed around heating tubes. Burners are automatic and sensed by temp of out going Air. They are available in Horizontal as well as in Vertical Models.

Installation- Heat Treat Engineers, Bombay.
Capacity of Charge- 40 Tons per Load
Type- Stress Relieving-Heat treatment.
Operating fuel – Furnace oil
Physical size- 40 feet X 15 feet X 15 height
Operating temp- 650 -700 C

We offer following Oil Fired Heat Treatment Furnaces in the temperature range of maximum up to 1500 degree C. Such Furnaces use silicon carbide Waste Heat Recuprator to attain combustion air upto 1000 C.

• Stationary & Rotary Melting
  
• Forgings
  
• Annealing
  
• Stress relieving
  
• Bogie hearth
  
• Pack carburizing
  
• Hot dip galvanizing
  
• Salt baths
  
• Hardening and case hardening
  
• Chemical Heating and Roasting
  
• Continuous Chemical Rotaries

Coil TypeThermic Fluid Heater & Hot Water Generators
Installation-Vallabh Glass Works Ltd, Boisar
Equipment-Fuel Handling system
Fuel-Furnace oil/Low Sulpher heavy stock
Capacity-96 Tons per Day.
Maximum Operating Temp-For FO-120 C & for LSHS-86 C

Fuel Handling System consists of main Decanting unit having capacity of 30 Tons per Hour for decanting Fuel from Railway Wagon or Unloading from Fuel Transporting Trucks.

Thus stored fuel in Bulk Storage tanks will be transferred to Day service tank to respective Uses through Transferring Units. Free Flowing Viscosity is maintained by Out Flow heaters installed in Tanks.

Thus transferred Fuel In day service tank will be supplied to Main Heating Pumping Unit-Duplex Type where final Efficient burning Viscosity of 90 Sec is maintained by Installed line Heaters. This heating-pumping Unit will have controlled pressure regulating valve in return line to overcome pressure variations effected by change of Burning rate.

Installation- Vallabh Glass Works Ltd, Boisar
Equipment- Fuel Handling system
Fuel- Furnace oil/Low Sulpher heavy stock
Capacity- 96 Tons per Day.
Maximum Operating Temp- For FO-120 C & for LSHS-86 C

Fuel Handling System consists of main Decanting unit having capacity of 30 Tons per Hour for decanting Fuel from Railway Wagon or Unloading from Fuel Transporting Trucks.

Thus stored fuel in Bulk Storage tanks will be transferred to Day service tank to respective Uses through Transferring Units. Free Flowing Viscosity is maintained by Out Flow heaters installed in Tanks. Thus transferred Fuel In day service tank will be supplied to Main Heating Pumping Unit-Duplex Type where final Efficient burning Viscosity of 90 Sec is maintained by Installed line Heaters. This heating-pumping Unit will have controlled pressure regulating valve in return line to overcome pressure variations effected by change of Burning rate.