Industrial Incinerators

Installation- J.B.Pharma ltd, Ankleshwar
Equipment- Stationary Incinerator
Capacity- 1000 kg per Day.
Fuel-Self- Supported and Natural

Design of this waste incinerators is typical. Solid waste has built in carbon which supports self combustion if it is loaded in the chamber where temp of 750 c is maintained. Hence we maintain the loading chamber temp to 750 C through Automatic Gas Burner, at this temp waste release its in built Heat and raise temp of chamber to 850 C. Thus waste is incinerated by self support Heat in primary chamber and is allowed to further incineration in secondary chamber at temp 1050 c maintained by separate Fuel fired Automatic Burner.

Manufacturing Range- 100 to 2000 kg per day
Operating Temp Maximum- 1200 C
Operating Fuels- LDO/HSD/Gas

Incinerators may be stationary or Rotary depending upon Sold waste and its quantum. These waste incinerators are operated at Min 850 C in Primary chamber and 1050 C in secondary chamber. Thus incinerated solid waste and product of combustion are passed through flue Gas Temp Dilutor, Cyclone separator, and wet Scrubbing system. Before it is exhausted to Atmosphere through Induced draft fan and chimney.

Discharged gas will be pollution controlled within Norms of GPCB for SO2, NOX, HCL and SPM. Incinerator is refractory lined and backed with Cera Wool or with Insulating Bricks. Temprature controller in both Primary and secondary chambers are provided to control required combustion.

Burners are fully automatic and operate on temp of the syetem.Rotary Incinerators are driven by reduction gear arrangement which fully maintain the contact time between Flues and material. From One end Material is loaded and at other end ashes are collected.

Installation- Rextone, Dudhwara
Equipment- Vertical Liquid Waste Incinerator
Capacity- 24000 liters per day
Fuel- FO/HSD/LDO/GAS

Manufacturing Range- 20-2500 Liters per Hour.
Operating Fuel- HSD/LDO

This Incinerator is Equipped with followings.

• Main Vertical Incinerating Chamber Refractory lined and Backed with Cera - Wool insulation.
  
• Four High pressure Solid Injection Burners with Combustion fan in vertical Plane to Incinerate liquid waste in suspension during vertical fall towards downwards.
  
• Effluent Injectors with Effluent injecting Pump.
  
• Flue Outlet with flue gas Temp Dilutor. In this flue gas temp is lowered by adding fresh air through Forced draft fan to reduce scrubbing Losses.
  
• Cyclone separator to reduce choking of Wet scrubber.
  
• Twin Wet scrubbing system consists of Vertical venture scrubbers, Scrubbing pump and Scrubbing Tank.
  
• Induced draft fan to suck all the gases from the system and to deliver to chimney. This fan will also create necessary negative pressure in combustion chamber to sustain the combustion and further incineration.
  
• Self supported Chimney of 30 meter height.
  
• Control panel with Temperature Controllers and indicators with operating starters.

Incinerated gases will be deliver to chimney with controlled SO2, NOX and SPM, HCL etc as per Norms of GPCB.Gases will be analyzed through Nozzles for pollution at the height of 10 meter from ground. While waste ashes will be collected at the bottom of Incinerator.

Installation- Quantum Engineering, Baroda, Centralised Bio-medical Incinerator for Baroda Medical Assn
Capacity- 100 kg per hour.
Operating Fuel- LDO/HSD/GAS
Operating Temp- Primary Chamber-Min 850 C
Operating Temp- Secondary Chamber-Min 1050 C

Manufacturing Range- 10-500 Kg per hour.
Operating Temp- 1200 C Max.
Operating Fuels- LDO/HSD

Bio-medical incinerator consists of following:-

• Primary chamber operating at Min 850 degree C –Refractory Lined and Backed by Cera Wool insulation with Primary automatic Oil burner.
  
• Secondary chamber operating at Min 1050 C-Refractory Lined with sillimanite bricks and backed by Cera Wool insulation with secondary Automatic oil Burner.
  
• Flue gas temperature dilutor for feeding extra fresh air to hot flues coming from at very high temp from secondary chamber to reduce scrubbing losses by reducing temp of flues going to scrubber.
  
• Cyclone separator –to reduce choking of scrubber
  
• Wet scrubbing system consist of Vertical venture Scrubber, Scrubing Pump and Scrubber Tank
  
• Induced draft fan creates Negative pressure in combustion chamber to sustain further Incineration and to deliver flues to chimney with controlled SPM, SO2, NOX and others as per GPCB Norms.
  
• Self supported 30 meter chimney with sampling point.
  

Primary chamber is designed for maximum temp of 1000 C and secondary chamber is designed for Maximum temp of 1200 C. waste is loaded to primary chamber through hinged door. Hot flues from primary chamber are passed to secondary chamber where it is incinerated at 1100 c temp.

Installation- API industrial, Daman
Equipment- Horizontal Liquid Waste Incinerator
Capacity- 24000 liters per day
Fuel- FO/HSD/LDO/GAS
Manufacturing Range- 20-2500 Liters per Hour.
Operating Fuel- HSD/LDO/GAS

This Horizontal Incinerators is equipped with followings.

• Main Incinerating Chamber Refractory lined and Backed with Cera - Wool insulation.
  
• High pressure Solid Injection Burners with Combustion fan.
  
• Effluent Injectors with Effluent injecting Pump.
  
• Flue Outlet with flue gas Temp Dilutor. In this flue gas temp is lowered by adding fresh air through Forced draft fan to reduce scrubbing Losses.
  
• Cyclone separator to reduce chances of choking of Wet scrubber.
  
• Wet scrubbing system consists of Vertical venture scrubber, Scrubbing pump and Scrubbing Tank.
  
• Induced draft fan to suck all the gases from the system and to deliver to chimney. This fan will also create necessary negative pressure in combustion chamber to sustain the combustion and further incineration.
  
• Self supported Chimney of 30 meter height.
  
• Control panel with Temperature Controllers and indicators with operating starters.
  

Incinerated gases will be deliver to chimney with controlled SO2, NOX and SPM, HCL etc as per Norms of GPCB.Gases will be analyzed through Nozzle for pollution at the height of 10 meter from ground.

We privide effcient designs to end users & manufacturers in Auto Cad format for self fabrications which will turn out to be 30 % cost effective.

Alternative to this we also supply you packaged incinerator for Chemicals-Garbage-Bio-Medical and Industrial waste-Ranging from 5 kg per hour to 2500 liters per hour