Ishwar Plastopack Private Limited
Profile

Established by an enterprising group of three engineers consisting of a father and his two sons who set up a plastic moulding unit in 1995 under the name of 'Vishnji Polypack (P) Ltd'. Through the dynamic leadership of its management and the dedication of its workforce, our company has progressed in leaps and bounds. It has today multiple manufacturing facilities in Rajpura and Patiala. Since January 2002, our company has been manufacturing special type of closures for beverage and food industry with state of the art technology.


Infrastructure

We deploy state of the art manufacturing facilities for manufacturing blow moulded containers at Rajpura and Patiala. Another manufacturing facility is a dedicated European plant for producing plastic closures under the name of "Ishwar Plastopack Pvt Ltd" established in a clean room environment. The European molds and the machines are procured from among the world's best that gives precise and much needed Repeatability. The production facility is fully automatic with online quality checking algorithms.



Application features



» Application : High carbonated soft drinks, juices, RTD tea and
edible oils.

» Opening torque : 12- 16 LBS

» Closing torque : 15- 18 LBS

» Secure Seal : 175 psi max.

» CO2 Retention : CO2 leakage not exceeding 5% (for caps only)

» Packing : In corrugated box containing 4500 caps




Machinery at IPPL

  • Our brand new machines and mould have been imported from Europe.
  • The special injection-molding machine takes care that closures are produced with excellent repeatability in terms of weight, process flow and cycle time which ultimately gives the required dimensional stability to the closures.
  • The machine has in built quality checking programmable routines that see that each cap is produced with same processing conditions and malfunctioning of any system may it be mould, hot runner or chiller is indicated by an alarm.



  • The mould comes from European mold maker who excels in making special closure molds and is listed among the best mold makers of Europe.
  • It is a hot runner mold that balances the flow of plastic in each cavity.
  • The special chiller is also from Germany that meets the special requirements of the mold. Both the raw material and masterbatch are handled automatically by conveyor and dosers.
  • The system gives a cycle time which is among the lowest in closure manufacturing in India.
  • Further the whole facility is in air - conditioned environment so that closure produced are subjected to same atmospheric temperature and so same shrinkage and thus ensure stable dimensions throughout the day and in all seasons. It also ensures dust free manufacturing.
  • For printing on the closures we have machines from Germany that gives good ink adhesion even on difficult substrate like HDPE.




Markets Served

IPPL closures are used by Beverage industry for water, juices, carbonated soft drinks; by Food industry for edible oils packed in PET bottles. Our list of satisfied clients includes the names of Campa Beverages, Mc Dowel Soda, Amrit Banaspati Co, Bunge India Ltd. and Agro Tech Foods Ltd. We have an impressive list of clients in the domestic market and we are looking forward to expand this base in the overseas market as well.



Raw materials used

The IPPL closures are made up of a very special grade of Polyethelene. The HDPE used by us is a special formulation with the following properties:
  • Specially made for screw type closures for high pressure carbonated drinks.
  • Very good Organeoliptic Properties that ensure that colour and odour of the plastic does not migrate into the contents of the bottle, a condition that is must for bottled water.
  • HDPE Screw closures contain lubricants that lowers the opening and closing torques.



Quality Checks

Since the production is fully automatic the supervisor present is mainly engaged in checking the quality of the caps. Apart from checking physical dimensions and fitting of closures we check pressure withstand capability, carbonation retention and Stress cracking resistance of caps.


CSD Caps
One Piece Beverage Closures
Water Closure (Flap Lock)
Water Closures (Ultra Light)
Edible Oil Closures
Plastic Containers And Bottles







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