Established by an enterprising group of three engineers consisting of a father and his two sons who set up a plastic moulding unit in 1995 under the name of 'Vishnji Polypack (P) Ltd'. Through the dynamic leadership of its management and the dedication of its workforce, our company has progressed in leaps and bounds. It has today multiple manufacturing facilities in Rajpura and Patiala. Since January 2002, our company has been manufacturing special type of closures for beverage and food industry with state of the art technology.
We are a well known company engaged in the manufacturer, exporter and supplier of plastic bottle caps & storage bottles. We manufacture these products on different quality standards to meet the expectation of our different clients. These are appreciated across the country for features such as light weight, impact resistance, crack resistance, dimensionally accurate and leak proof. We are making plastic bottle caps & storage bottles for different industries. We offer Plastic Bottle Caps, Storage Bottles, Plastic Containers, Storage Containers and Plastic Bottles, CSD Caps, Edible Oil Closures, Water Closure (Flap Lock), Water Closures (Ultra Light), One Piece Beverage Closures. These are available in various dimensions, colors and sizes as per the clients’ specific requirements.
Quality Checks
Since the production is fully automatic the supervisor present is mainly engaged in checking the quality of the caps. Apart from checking physical dimensions and fitting of closures we check pressure withstand capability, carbonation retention and Stress cracking resistance of caps.
Markets Served
IPPL closures are used by Beverage industry for water, juices, carbonated soft drinks; by Food industry for edible oils packed in PET bottles. Our list of satisfied clients includes the names of Campa Beverages, Mc Dowel Soda, Amrit Banaspati Co, Bunge India Ltd. and Agro Tech Foods Ltd. We have an impressive list of clients in the domestic market and we are looking forward to expand this base in the overseas market as well.
Application features
» Application : High carbonated soft drinks, juices, RTD tea and
edible oils.
» Opening torque : 12- 16 LBS
» Closing torque : 15- 18 LBS
» Secure Seal : 175 psi max.
» CO2 Retention : CO2 leakage not exceeding 5% (for caps only)
» Packing : In corrugated box containing 4500 caps
Research & Development
The mould comes from European mold maker who excels in making special closure molds and is listed among the best mold makers of Europe.
It is a hot runner mold that balances the flow of plastic in each cavity.
The special chiller is also from Germany that meets the special requirements of the mold. Both the raw material and masterbatch are handled automatically by conveyor and dosers.
The system gives a cycle time which is among the lowest in closure manufacturing in India.
Further the whole facility is in air - conditioned environment so that closure produced are subjected to same atmospheric temperature and so same shrinkage and thus ensure stable dimensions throughout the day and in all seasons. It also ensures dust free manufacturing.
For printing on the closures we have machines from Germany that gives good ink adhesion even on difficult substrate like HDPE.
Raw materials used
The IPPL closures are made up of a very special grade of Polyethelene. The HDPE used by us is a special formulation with the following properties:
Specially made for screw type closures for high pressure carbonated drinks.
Very good Organeoliptic Properties that ensure that colour and odour of the plastic does not migrate into the contents of the bottle, a condition that is must for bottled water.
HDPE Screw closures contain lubricants that lowers the opening and closing torques.
Machinery at IPPL
Our brand new machines and mould have been imported from Europe.
The special injection-molding machine takes care that closures are produced with excellent repeatability in terms of weight, process flow and cycle time which ultimately gives the required dimensional stability to the closures.
The machine has in built quality checking programmable routines that see that each cap is produced with same processing conditions and malfunctioning of any system may it be mould, hot runner or chiller is indicated by an alarm.
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Processing...
