We
offer highly innovative one micron oil filtration system that is widely
used for tool grinding, grove grinding, honing, super finishing &
in lapping machines. These provide higher efficiency as compared to
cartridges, paper roll or centrifuge systems. The oil filtration system is compatible
with all thin oils & maintains prolonged coolant life through increased
machine up-time. Available in various custom specifications, these can
be availed at competitive prices.
Features:
- Provides
the continuous filtration & automatic backwash mode
- Ensures
optimal grinding oil temperature
- Single,
multiple & centralized configurations available
- Low maintenance.
All pumps & motors are located for easy access
- Compatible
with all thin oils
- No replacement
of filters required for 14000 operating hours(18 months)
- No replacement
of oil required for 28000 operating hours(38 months)
Advantages
of customer switching from standard filtration to automatic backwash
filtration systems
- Eliminates existing maintenance
& Operator Costs
- Reduces disposal & replacement
cost (filters, cartridges, paper rolls)
- Reduces
the labor cost for Maintenance by maintaining
prolonged coolant life & increases machine up-time with low
maintenance operation in the most demanding applications
- Provides
1 micron particle filtration for improved surface finish
- Extends
the life of grinding oil & wheels
- Maximize
your productivity by increased grinding
efficiency & reduced cycle times
Why
do you require automatic backwash filtration
system? These self cleaning filter
systems permit unattended continuous filter operation Automation is
ideal for filters in remote locations where it is inconvenient to provide
operator attention & it assures.
Isolated top-to-bottom backwash
flow ensures complete & efficient media cleaning while continuing
to deliver filtered product downstream
Backwash cleaning of the
filters when & only when it is necessary. Since backwashing is controlled
by differential. Available with larger filter
bodies to handle higher flow & loading rates, typical self cleaning
automatic backwash continuous filtration package includes:
- Adjustable differential
pressure switch
- Pneumatic valve
actuators
- Solenoid valves
- Programmable logic
controller (PLC)
Self-cleaning filters represent
the ideal situation & provide the most productive & labor free solution.
How it works Contaminated oil is normally
introduced through filter vessel & oil flows from the Outer Dia to
the Inner Dia of the filter elements, contaminate greater than 1 micron
is captured on the outside surfaces of the filter element (the edges
of the paper wafers). And the results are dielectric oil filtered to
a one micron
Filtered clean oil is discharged
from the top of the unit. When enough contaminant collects on the filter
elements & the differential pressure reaches a pre-selected point
(^P), the backwash sequence is initiated. This flow pattern assures
that all contaminants are collected on the outside of the element for
easy cleaning during backwashing.
The backwash is accomplished
by automatically forcing compressed air through them from the Inner
Dia to the Outer Dia , contaminate is blown down into a storage container
where the oil is drained off. which lasts approximately 180 seconds. There is no introduction
of additional fluids to contaminate the process, & the volume of oil
discharged is held to a minimum, reducing disposal costs. When the b