Pulverizer Machine

Techno Wings Hammer Mill

Our ranges of Techno wings brand hammer mills are available in various  sizes. These hammer mills are recommended for powdering grains,  chemicals, herbs, minerals, spices, cattle feed, chemicals, oil cake, tea,  coffee, crude drugs, molding powder, dry soap, charcoal, etc.


Features:

• Improved crushing efficiency
• Minimized power consummations by the way of fiction
•  lose.
• Low temperature
• Hammer Mill's Operation

The materials to be ground into the crushing chamber of hammer mill from feed hopper by gravity or through an  auto feeder (optional) the beaters inside the drum accelerate the material to a very high speed to the toothed liner  placed at the upper half of the crushing chamber. Shearing pulverizes the material. The ground materials  continuously sucked by a centrifugal blower through screens placed at the bottom periphery of the crushing  chamber and conveyed through a pipe into the cyclone dust collector for bagging. Excess air filtered through a  cotton balloon. Particle size varied using screens with different size hole.


Product Features:

• Construction of Hammer Mill  is made from heavy duty Mild Steel fabricated body
• Grinding Chamber lined with serrated wear
•  plates protects the body from wear and tear
• Grinding done by a set  of swinging blades or Hammers on a balanced rotor
• A screen classifier  forms the lower half of the grinding chamber

For Super Model:

For Standard / Economical model:

• Standard Accessories
• Machine & Motor pulley
• Two Numbers Cotton Balloons.
• Three numbers of Screen
• Motor Rail
• Optional Accessories at extra Cost
• All Contacting parts in Stainless Steel.
• Electric Motor, Starter, Ampere meter, Wire
• V Belts
• TCT tips bras sing on Rotor Blade for batter life of the blades.
• Model No. Chamber Size Type Capacity Per/Hour HP
• TW-48E 4" X 8" Economic 20-25 Kg. 2
• TW-510E 5" X 10" Economic 30-35 Kg. 3
• TW-612S 6" X 12" Super 50 Kg. 5
• TW-612E 6" X 12" Economic 60 Kg. 5
• TW-714S 7" X 14" Super 100 Kg. 10
• TW-714E 7" X 14" Economic 70 Kg. 10
• TW-1016S 10" X 16" Super 200 Kg. 20
• TW-1020S 10" X 20 Super 250 Kg. 25
• TW-1224S 12" X 24" Super 400 Kg. 40
• TW-1326S 13" X 26" Super 800 Kg 50
• The Rotor & Blower driven by single shaft there is
•  single speed of rotor and blower.
• Blower driven on a separate shaft with the help of a ‘V’
•  Belt adjustable drive from the rotor shaft.

We offer customers automatic suction Hammer Mill that comes in capacity ranging from 5 HP to 50 HP. Available under the brand name ‘TECHNO WINGS’ these automatic machines maintain Due to continuity flow through automatic suction through motor. Further, the ampere of motor does not fluctuate, hence increasing the working capacity of machine. The basic principle is straight forward. A hammer mill is essentially a steel drum containing a horizontal rotating shaft or drum on which hammers / bleads are mounted. The hammers are free to swing on the ends of the cross, or fixed to the central rotor. The rotor is spun at a high speed inside the drum while material is fed into a feed hopper. The material is impacted by the hammer bars / bleads and is thereby shredded and expelled through screens in the drum of a selected size.

Operating Principle of Auto Suction Hammer Mill

The materials to be ground into the crushing chamber of auto suction hammer mill from feed hopper by gravity or through an automatic rotary feeder the carbides blades inside the crushing chamber accelerate the material to a very high speed to the toothed liner placed at the upper half of the crushing chamber. Shearing pulverizes the material. The ground materials continuously sucked by a centrifugal blower through screens placed at the bottom periphery of the crushing chamber and conveyed through a pipe into the cyclone dust collector for bagging. Excess air filtered through an air classifier. Particle size varied using screens with different size hole.

Key Features of Auto Suction Hammer Mill :

• Less operating cost due to automatic feeding.
• The size of cyclone body tank is bigger in these Hammer Mills
• Automatic operations less production cost
• Easy to work & collect ground material without air pressure, due to dust collector.
• Through rotary suction machine red chili, cummins, coriander, husk of ground nut, rice bran, seeds of aratic trec (Batool) soya bean is automatically sucked.
• Due to availability of beater carbides in automatic machines, it is not necessary to change beater frequently, which also ensures that production is not effected
• Separate motor for Hammer mill, blower, and rotary feeder, thus ampere of motors does not fluctuate, hence increasing the working capacity of machine.

Standard Accessories of Auto Suction Hammer Mill :

• 3 Numbers Motor Pulley
• 2 Number cotton balloon.
• anti-vibrating foundation Stand with adjustable rail for motor
• A Set of perforated round hole screen are supplied with the machine

Application of Auto Suction Hammer Mill :

Hammer Mills are exclusively meant for the grinding of turmeric, red chili, cumin, coriander, mango powder, sugar, wheat for ladu, , salt, coffee, ayurvedic/homeopathic medicines herbs, roots, leaves, bark, dry fish, cattle and poultry feeds, food colors and so on so forth at large scale basis.

Construction of Auto Suction Hammer Mill:

Rotary feeder is supplied with with gear box. Hammer mill Made from heavy duty Mild Steel fabricated body. Grinding Chamber lined with serrated wear plates, which protects the body from wear and tear. Grinding done by a set of swinging blades or Hammers on a balanced rotor. A screen classifier forms the lower half of the grinding chamber. Blower driven on a separate shaft with the help of a ‘V’ belts & Separate Motor.

For more details please download pdf file

We manufacture and export pounding machines. The pounding machines are ideal for making powder of food grains and Ayurvedic medicines in traditional methods.

These pounding machines are known for their superior quality and long working life. The various features of our machines includes:

• Cam lever arrangements for extra power to hammer
• Heavy c I khul
• Automatic stirrer in the chamber to shift the materials while hammering. Specially designed liver to lock un lock the hammering process. Sieving can be done while hammering is locked/ stopped
• Flywheel with pulley
• Easy smooth operations
• Less noise
• Grinding is carried out in a cool atmospheric temperature, which guarantee against any thermal degradation of product quality & flavors
• Dust free operation
• No wastage of product
• No pollutions hazards
• Low maintenance
• Saves recurring costs

The different specifications of our pounding machines include:

Model no	TW-101	TW-201
Hammers	Two	FOUR
Hammers Diameter	50 mm	50 mm
Hammers Lengths	1200 mm	1200 mm
Cam	Two ( Made from steel cast iron)	Four (made From Steel cast iron)
Drive	V- belt type	V- belt type
Power Supply	1 Horse Power X 1550 R.P.M.	1.5 Horse Power X 1440 R.P.M.
Flywheel with pulley	425 mm	425 mm

The Techno Wings Impact Pulverizers meets most capacity requirements. It lend themselves to a wide degree of adjustment with finesse of the finished products ranging from about 60 mesh to bulk passing through 300 mesh depending to a considerable extent on the particular materials being handled.


Advantages of Techno Wings Impact Pulverizers includes:

• It combines Grinding, Classifying and conveying all in one single unit
• It grinds with easy, economy and safety offering a wide range of particle  sizing of any non-abrasive material, hard or soft from granular to finest dust up to 300 meshes

Operations:

The Techno Wings Impact Pulverizers consists of an encased rotor carrying  swing hammers, whizzed classifier for finesse regulation and  pressure gradient creator mounted on a  solid shaft. Raw material from the feed  hopper enters manually or automatically roll feeder and as the feeder and as  the feeder pockets rotate spills into the grinding chamber. The impact to the hammers on the feed material against the liner plates reduces it into fine  powder. The ground material carried towards the whizzed classifier for clarification and the finesse regulators (whizzed classifier) and returns to the  grinding chamber for further grinding reject the oversize particles. Classified  material then conveyed into the cyclone for collection and bagging. A dust collector is also provided in the system for  ensuring dustless operation and no loss of ground powder.

The basic principle is straight forward. A hammer mill is essentially a steel drum containing a vertical or horizontal rotating shaft or drum on which hammers are mounted. The hammers are free to swing on the ends of the cross, or fixed to the central rotor. The rotor is spun at a high speed inside the drum while material is fed into a feed hopper. The material is impacted by the hammer bars and is thereby shredded and expelled through screens in the drum of a selected size. Our ranges of Techno wings brand bottom discharge hammer mills are available in various sizes. These bottom discharge hammer mill are recommended for powdering grains, chemicals, herbs, minerals, spices, cattle feed, chemicals, oil cake, tea, coffee, crude drugs, molding powder, dry soap, charcoal, etc.

Key Features of Bottom Discharge Hammer Mill's :

• Unique and Reliable Design
  • The Bottom Discharge Hammer Mill series pulverizer are highly effective as well as non stop continuous pulverizing process.
• Compact size
• Dust free operation
• Ideal for dry crushing

• Increased production leading to faster return on the investments

• Hardened & fully machined shelving type Blades thus less wear & Terre

• All Rotating parts are balanced for reducing friction losses and noise

Operating Principle of Hammer Mill

The materials to be ground into the crushing chamber of hammer mill from feed hopper by gravity or through an auto feeder (optional) the beaters / blades inside the crushing chamber accelerate the material to a very high speed to the toothed liner placed at the upper half of the crushing chamber. Shearing pulverizes the material. The ground materials continuously discharge through screens placed at the bottom periphery of the crushing chamber and Excess air filtered through a cotton balloon. Particle size varied using screens with different size hole.

Standard Accessories of Bottom Discharge Hammer Mill

• Motor Pulley
• 1 Number cotton balloon.
• Anti vibrating foundation Stand with adjustable rail for motor
• 2 Numbers of perforated round hole Screen.

Extra Accessories of bottom discharge hammer mill

• Suitable totally enclosed fan cooled three phase Sq. cage motor as per IS: 325. {Electricity (Special power can be accommodated): 220/380/415 V0lts, 50/60 Hz, 3 Phase }
• starters, main switch, ampere meter, capacitor For three phase
• foundation bolts
• V Belts
• All Contacting Parts Stainless Steel 304 / 316 can be accommodated

Application of Bottom Discharge Hammer Mil

Hammer Mills are exclusively meant for the grinding of sugar, bangle grams, maize, pulses, a large scale basis.

Construction of Bottom Discharge Hammer Mil

Hammer mill Made from heavy duty Mild Steel fabricated body. Grinding Chamber lined with serrated wear plates, which protects the body from wear and tear. Grinding done by a set of swinging blades or Hammers on a balanced rotor. A screen classifier forms the lower half of the grinding chamber.

 

Model No.	Chamber Size	Type	Capacity Per/Hour	HP Required
TW-48 BD	4" X 8"	Bottom Discharge	20-25 Kg.	2
TW-510 BD	5" X 10"	Bottom Discharge	30-35 Kg.	3
TW-612 BD	6" X 12"	Bottom Discharge	50-55 Kg.	7.5
TW-714 BD	7" X 14"	Bottom Discharge	100-110 Kg.	10