Direct acting lever arm clamps with cyclinders placed away from flashing zone.
Low friction, accurately aligned movement of Platen.
Hydraulic power pack for positive clamping and upsetting under high pressure.
Controlled flashing through flow control.
Accurately machined toolings to match with component profile.
Automatic machine sequence control with PLC for high productivity.
Thyristor power control with tap switches on transformer for optimu weld joint strength.

Machine Type		FBH 100	FBH 150	FBH 250
Rating at 50% duty cycle	KVA	100	150	250
Clamping force Upsetting force	Kgs Kgs	6000 4000	12000 8000	18000 12000
Maximum capacity Low Carbon Steel (expanded section) Low Carbon Steel (compact section) Medium Forging Grade Steel	sq.mm sq.mm sq.mm	650 375 320	1300 750 650	2000 1200 1000

Flash Butt Pneumatic Welding Machine

CONSTRUCTION

Heavy Steel Fabrication
Low Inertia RAM
Low Impedance Secondary Circuit

APPLICATIONS

Motorcycle Rims
Chain Link
Window Frames
Auto Components
Tubes and Pipes
Tools

FEATURES

Direct acting lever arm clamps with cyclinders placed away from flashing zone.
Low friction, accurately aligned movement of Platen.
Motorized Unit with variable Speed for Controlled Flashing.
Pneumatic Wedge type Upsetting Mechanism for High Upsetting Force instantaneously.
Accurately Machined Toolings to match with Rim Profile.
Automatic machine sequence control for high productivity.
Thyristor Power Control with Tap Switches on Transformer for Optimum
Weld Joint Strength.

Machine Type		FBM 50	FBM 100
Rating at 50% duty cycle	KVA	50	100

Projection Welding Machine

FEATURES

Heavy Steel Fabrication
Low Inertia Ram
Fixed or Adjustable Bottom Arm
Encapsulated Welding Transformer
Low Impedance Secondary Circuit
Easy to use Digital CMOS or
Microprocessor Control

OPTIONS

Stroke Adjustable Welding Cylinder
Differential Pressure System or
Forge Delay Facility
Weld Monitor

APPLICATIONS

Electrical and Electronic Industry
Automobile Industry
Refrigeration Industry
Shock Absorbers
Consumer Appliances

Machine Type			PA-40	PA-75	PA-150	E-260	E-360
Rating at 50% duty cycle		KVA	40	75	150	150	300
Max secondary short circuit current		Amps	25000	30000	45000	45000	76000
Sarndard Stroke		mm	100	100	100	100	100
T-slot table size		mmxmm	210x210	210x210	210x210	210x210	320x320
Throat depth (T.D.)		mm	275	275	275	275	300
Throat gap (T.G.)	Min. Max.	mm mm	275 (fixed)	275 (fixed)	300 (fixed)	210 510	210 555
Max electrode force at 5.6kg/cm2		kg	425	680	960	960	1760
Weld cylinder dia.		mm	100	125	150	150	200

Stationary Spot Welder

FEATURES

Rigid Frame
Quick Response Welding Head
Encapsulated Welding Transformer
Low Impedance Secondary Circuit
'State of the art' Welding Control
Wide Range

OPTIONS

Spot cum projection welding
Nut feeder
Electrode tip dresser
Weld monitor

APPLICATIONS

Automobile Industry
Electronic Industry
Sheet Metal Industry
Radiators

Machine Type		SAC-25	SAC-50	SAC-75	P-252	P-260
Rating at 50% duty cycle	KVA	25	50	75	75	100	150
Maximum secondary short circuit current at Thraot Depths (T.D.)
400mm/450mm 600mm 800mm 1000mm	Amps Amps Amps Amps	14000 12000 - -	22000 17500 - -	26000 21 17500 -	26000 21 17500 -	30000 24000 20000 19000	37500 32000 27000 24000
Sarndard Stroke	mm	50	50	50	50	50	50
Throat Gap (T.G.)	mm	315	315	315	260	285	175
Maximum electrode force at 5.6 kg/cm2	kg	440	440	440	440	7000	1000
Weld cylinder dia.	mm	100	100	100	100	125	150

Portable Welders

FEATURES

Encapsulated Welding Transformer
Accessories on welding transformer
Legs to facilitate free standing
Arrangement of suspension

OPTIONS

Dual gun operation
Pull string type cooling water valves
Water flow indicator
Pressure switch
Wire rope for eye bolts

APPLICATIONS

Automobile industry
Sheet metal industry

ADDITIONAL EQUIPMENT AND ACCESSORIES

Digital CMOS or Microprocessor
Kickless cable
Balancers for gun and kickless cable
Trolleys for transformer and gun

TYPES OF GUNS

Scissor Gun
Bell Crank Gun
C type Gun
Single Point Push Gun

Seam Welding Machine

CONSTRUCTION

Heavy Steel Fabrication
Low Inertia RAM
Encapsulated Welding Transformer
Low Impedance Secondary Circuit

FEATURES

Silver Bearings for Electrode Heads
DC Drive for Top Electrode Wheel
Stroke Adjustable Welding Cylinder
Easy to use Digital CMOS or
Microprocessor Control

OPTIONS

Knurled dressing wheel for Electrodes
Electrode Drive - Top, Bottom or Differential

VARIATIONS

Longitudinal Seam Welding
Circumferential Seam Welding
Narrow Track Seam Welding
Universal Seam Welding
Mash Seam Welding
Dual Head Seam Welder

APPLICATIONS

Automobile Industry
Drums and Barrels
Cycle Rims
Motorcycle Rims
Shock Absorbers

Machine Type			M 252	M 260
Rating at 50% duty cycle		KVA	75	100	150
Maximum secondary short circuit current at Thraot Depths (T.D.)
400mm 600mm 800mm 1000mm		Amps Amps Amps Amps	22000 21000 20000 -	33000 31000 28000 25000	40000 37000 34 000 31000
Sarndard Stroke		mm	100	100	100
Maximum electrode force at 5.6 kg/cm2		kg	425	680	680
Weld cylinder dia.		mm	100	125	125
Electrode Wheel	Diameter Thickness	mm mm	250 16	250 16	250 16

Other products & services we offer

Resistance Welding Machines

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