JAY Chemical Industries Ltd.JAY Chemical Industries Ltd.
About Us

Established in the year 1967, we JAY Chemical Industries Ltd, are engaged in manufacturing, exporting and supplying a wide range including reactive textile dyes, reactive industrial dyes, reactive dyes, conventional reactive dyes, high performance reactive dyes, para base ester, h - acid, copper phthalocyanine blue crude, acid dyes, direct dyes, water soluble dyes, reactive chemical dyes and dye intermediates. Owing to the quality standards of our products, we are repetitively demanded by more than 35 countries of the world. All our effective dyes and intermediate dues cater to the requirements of dye, pigment and garment industries.

Over the years, we have emerged as Reactive Dyestuff Company with self manufactured range which is available in more than 250 different reactive dyes. Also, we have an in-house production of our major intermediates such as; Vinyl Sulfone, Copper Phthalocyanine Crude, H-Acid. With our wide distribution network and quality products, we have acquired our clients from countries like Europe and U.S.

Effectively managed by our mentor Mr. Dakshesh Machhar, we are able to carve a niche for ourselves in this domain. With his rich industrial experience, we are tremendously progressing and keeping pace with the international trend of the marketplace.

JAY Infra Trade Pvt. Ltd. having own in-house production unit with a capacity of 20000 pieces a month with a separate sampling unit for creation of innovative designs to keep pace with the changing trends in the apparel industry.

Business specifics:

 


  • Legal Status:               Private Ltd. Co.

  • Location:                      Ahmedabad, Gujarat

  • Sales Turnover of USD:      50 Million (2006-2007)

  • Membership:                           CEPT, Common Effluent Treatment Plant

  • Largest spray dryer for dyes in India: (2000lts water evaporation)

  • Largest Nauta-mixer for mixing of dyes in India:   (10mt)

  • Captive power plant

  • Captive ice plant

  • First to implement on-line dedusting facilities:      (40mt lot)

  • Export Status:           15% share of total reactive dyes from India

  • 3% share of Reactive Dyes consumption in the world



Research and Development
We also have Research & Development department which includes advanced machinery and experts from different domains. The department is well managed by scientists and experienced members who are excellent in their respective domain and believe in improving the quality of the products and services. The unit possesses latest instruments and essential equipment that assist us in promoting the research work. Researches are done with the view to focus new market developments and current trends.
 
Some of the parameters which are targeted for development are as follows:
 
  • Technology
  • Production process
  • Raw material
  • New products
  • Reducing impact on environment
  • Modification in properties of exiting products
  • Process optimization or alternatives in reducing the production cost
 
The data acquired from all researches are properly recorded and then maintained through documentation which could be analyzed in future.




Quality Assurance
complete production procedure, we lay greater emphasis, which is from procuring the raw material to the final shipment of the consignments. Raw material is sourced from certified vendors and is duly checked at par with international standards.
 
After, production the every product is tested at certain parameters to ensure flawless range. All our reliable range is ISO-9001:2000 certified and offer total customer satisfaction. In addition, we have also acquired some of the recognized quality and environmental certifications. 
 
Some of the parameters on which our dyes are quality checked are as follows:
  • Purity
  • Density
  • Volume
  • Solubility
  •  Absorption rate
  • Composition
  • Color fastness
  • Reactivity
  • Critical properties
  • Eco-friendliness
 
In addition, we also check the reaction of the chemicals and dyes when they are used manually. All our dye pigments are formulated using best quality material so as to offer total customer satisfaction.
 
 




Packaging
Packaging is a crucial aspect and it requires a lot attention. We have professionally trained members who have extensive knowledge about the process. They take every minute detail of the dyes and allied products and carefully pack them in the most appropriate way. These products are properly labeled so as to provide ease to our cleats. All our packaging is done in compliance with the requirements of the clients in different materials such as:
 
  • Cartons
  • MS Drums
  • HDPE Bags
  • Plastic Drum
  • Bulk Bags 25/50 Kgs
 




Team
We possess a diligent team of members who enable us to formulate innovative range as per the international standards. Our team includes chemical engineers, test analysts, scientists, pharma specialists, chemical engineers, quality controllers, sales and marketing professional, skilled labor and semi-skilled workforce.
 
With the help of sincere and pain –staking efforts of our members, we are able to maintain a competitive edge over our competitors. They assure us to offer the qualitative range in order to meet the rising bulk orders of the clients.
 




Modern Manufacturing Facility
Based at Ahemdabad, we possess a well equipped unit which includes modern laboratory equipment and processing facilities. With the assistance of our resourceful unit, we are capable in formulating our range to meet the mounting demands of our clients. Our ODHAV Plant is the main production base which uses an advanced system and facilities and serves more than 250 different products in spray dried dust free powders, granular and R/O forms. The manufacturing unit covers an area of about 2500 sq. ft. and having a high installation capacity of about 2500 units to meet the increasing demands.
 
Our entire unit is properly divided into following sections:
 
  • R & D
  • Quality checking unit
  • Production unit
  • Packaging unit
 
Some of efficient machines that are utilized in the qualitative production are following:
 
  • Mills
  • Testers
  • Sorters
  • Valves
  • Reactors
  • Blender
  • Samplers
  • Weighter
  • Distillation unit
  • Storage tanks and vessels
  • Filling and packing machines
     
All of these machines are thoroughly checked from time to time to improve their efficiency and performance. This further, enables us to carry out our production in a smooth manner without any flaw.
 




Environment and Safety
We promise to provide pollution free environment which is fruitful for the welfare of the society. Also, we pay our utmost attention in securing our environment in every aspect. Further, all our production processes is in compliance with international norms and standards and purely environmental friendly in nature. Apart from this, frequent safety audits are carried out in our unit mainly with the view to check our methods and techniques in the right tune.
 
In addition, we have primary, secondary and territory effluent treatment plants with high capacity to treat 200,000 liters/day. We spent nearly 3% of our income for social uplifting and emphasize several welfare schemes and golden opportunities such as; scholarship, aid camps, medical help, subsidized meals, employment to handicapped.
 




Product Portfolio
We are offering excellent quality of reactive textile dyes, reactive industrial dyes, reactive dyes, conventional reactive dyes, high performance reactive dyes, para base ester, h - acid, copper phthalocyanine blue crude, acid dyes, direct dyes, water soluble dyes, reactive chemical dyes and dye intermediates that are formulated as per the international norms and standards. We make use of superior raw material which is procured from certified vendors and is tested at several parameters. Further, we ensure that the range offered by us is stringently checked so as to comply by the international quality norms and regulations.
 
The gamut covers conventional reactive dyes, high performance reactive dyes, para base ester, H – acid, copper phthalocyanine blue crude, jakacidol acid dyes and direct dyes.
 
Some of the qualitative features of our wide range are mentioned below:
 
  • Safe
  • Consistent
  • High reactivity
  • Longer shelf-life
  • Precise composition
  • Environment friendly
 
Apart from this, we provide value added services for jeans, Gauchos, skirts, jackets, cargoes, kid's trousers. Our services include printing, embroidery, stone working. Also, we are offering distress washing, hand brushing, over dyeing, tinting, stone washing, spraying; sandblasting and many more. We are excellent in catering our effective services to shirts, semi- formals, casuals, checks, stripes.




Client Satisfaction
We believe in offering total customer satisfaction by providing qualitative range of reactive dye, direct dye, acid dye, phthalocyanine pigment and dye intermediate. Owing to the quality standards, the gamut is high in demand in different parts of the globe such as; Europe and U.S. and thereby getting huge appreciations for the unmatched quality.
 
Timely delivery and ability to cater bulk orders within timeframe provide competitive edge to our competitors. In addition, we possess global network of sales, service and technical professionals which is beneficial for all our customers. Easy modes of payments and free sampling policy are some of the key factors that enabled us to carve a respectable position in the industry within a short span of time.




Milestones
Owing to our effective services, customer centric approach, unmatched quality products, we have become the foremost priority amongst our numerous clients. Also, we have committed in catering our quality goods and services and thus enabled ourselves in getting huge accomplishments.
 
Some of them are enlisted below:
 
 
 
1967
 
 
Jay Chemical Industries - Direct Turq. Blue plant commenced
 
 
1972
 
 
Agency network development started on an all India basis
 
 
1979
 
Jay Enterprise - Reactive Dyes plant.
 
 
 
1983
J.H.Kharawala Pvt. Ltd. (Unit I) - Reactive Turq. Blue plant Technical know-how for manufacturing Reactive and Direct dyes given to Thai Ambica Chemical Co. Ltd., Bangkok
 
 
 
1986
Prem Chemicals - Copper Phthalocyanine Blue crude (CPC)Trading Partners for The Far East, Bangladesh and Pakistan set up during 1986-1987.
 




Milestones
 
1989
Ronuk Dyes & Chemicals - Reactive Dyes plant
 
 
 
1991
Jayendrakumar & Co. - Pigment Green 7 plant
J.H.Kharawala Pvt. Ltd. (Unit II) - Vinyl Sulphone plant
Jay Containers - M.S. drum manufacturing plant
 
 
1995
Reactive Blacks manufacturing commenced in bulk
 
 
1996
Centralized Quality Control laboratory established
 
 
 
1997
Jay House - The new Corporate Headquarters and Office
Consolidation for the group's manufacturing activities begins
 
 
 
1998
Separate R&D lab starts functioning
New plant for Turquoise Blue commenced
Pilot plant commenced
 
 
 
 
1999
 
New plant for Reactive Dyes commenced
Consolidation of the group's manufacturing activities completed
Separate plants for Turquoise Blue, Reactive Blacks and other Reactive dyes made operational within the same premises
 
 
2000
Separate customer support laboratory established.
 




Conventional Reactive Dyes
High Performance Reactive Dyes
Para Base Ester
H - Acid
Copper Phthalocyanine Blue Crude
Acid Dyes
Direct Dyes
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