Jay Chemicals

Jay Chemicals was established in 1988 by a group of technocrats from the prestigious Indian Institute of Technology (IIT), Mumbai, to manufacture quality Fine Organic Intermediate Chemicals & Speciality Chemicals to cater the requirements of Agro, Diagnostic, Pharmaceuticals, Photography, Plastic and Colour Industries in local and International market.

Jay Chemicals is R&D oriented company and has well-equipped laboratory and experienced chemists for the in-house process development from a few ml to 50 Lt scale.
Jay Chemicals also has pilot plant facility where the process developed on a lab scale is studied further and valuable plant design data is generated.

Based on design data, necessary equipment are designed in-house and fabricated by experts in the field.
Manufacturing facility of Jay Chemicals is modern, flexible and is backed up by competent and well-experienced production and maintenance team.

Jay Chemicals also has well designed treatment facilities to control water and air pollution and is a member of Common Solid Waste Depository (CSWD) operated by Vapi Waste and Effluent Management Co. Ltd. (VWEMCL).

Jay Chemicals exports majority of its production to Multinationals in Europe, USA and South-east Asia.
Quality of products and services offered by Jay Chemicals is comparable to the best available globally and has yearly contracts with couple of Multinationals for its products.

Jay Chemicals has successfully completed development of products given by Multinational companies and the commercial supply has already commenced.

Jay Chemicals has also stepped into Custom Synthesis and Contract Manufacturing and has couple of products under development for the Customers.

 1. Lab Scale Development Facility

a	2 Litres, glass reaction assembly (Pressure: 5 Kg/cm2 ; Temperature range : --30 to 150oC)
b	250ml - 50 Litres Glass reaction assembly with vacuum fractional distillation column.
c	2 Litres SS 316 fully Automatic, Magnetically coupled Autoclave with dosing (Gas as well as liquid), sampling and distillation facility with Process Control & Data logging facility (Temperature Range: 10 to 300oC; Pressure 100 Kg/cm2 RPM: 0-1000).
d	Glass mini reactor with temperature control & rpm display

2. Kilo Lab

1	20 Liter all glass Multipurpose reaction cum Azeotropic distillation skid mounted unit
2	50 Liter glass lined jacketed reactor with double mechanical seal with accessories. Pressure Full vac to 6 KG/CM??? Temp - 20°C to 200°C
3	20 Liter all glass Scrubber with circulating pump packed column, Cooler etc. Skid Mounted Unit.
4	10 Liter all glass Vac Fractional distillation Unit Skid Mounted.
5	Agitated Filter Cum Vac. Drier 10 Liter Cake Volume, 30 Liter Gross Volume.

3. Pilot to Semi Commercial Plant

1	250 liter Glass Lined reactor with accessories Operating Pressure : Fuel Vac. to 6 KG/CM??? Operating temp : -20 to 200°C
2	250 Liter 55316 reactor with accessories Pressure up to 25 KG/CM???
3	1000 Liter PP/FRP reactor
4	24" Halar Coated centrifuge
5	100 Liter Glass Lined roto cone dryer (GMP Model )
	Dedicated Utilities 1. Chilled Water 10TR 5°C 2. Chilled Brine 5TR -20°C 4. Dedicated Conditioned Packing & Storage area with AHU 1250 SFT

 

4. Analytical & Quality Control Facility

• Gas Chromatograph
• Automatic Potentiometric Titrator
• pH Meter
• Nephelo Turbidity Meter
• HPLC
• Precision Electronic Weighing Balances
• TLC Equipment
• Karl-Fisher Titrator
• UV/VIS Spectrome

We also have access to following advance analytical instruments to support our R & D and product development requirements:
 
Technologies / Chemical Processes Handling Capability Chemical Processes

ACYLATION	CHLOROSULPHONATION
ALKALI FUSION	DIAZOTIZATION
AMIDATION	ESTERIFICATION
AMINATION	METHOXYLATION
AMINOMETHYLATION	METHYLATION
AMMONOLYSIS	NITRATION
BENZOYLATION	SULPHONATION
BROMINATION	SULPHINATION
CHLORINATION

 Named Reactions

BECHAMP REDUCTION	GOMBERG-BECHMANN REACTION
DELEPINE REACTION	GRIGNARD REACTION
FISHER INDOLE SYSTHESIS	KOLBE-SCHMITH REACTION
FRIEDEL-CRAFT REACTION	STEPHEN REDUCTION
WOLFF-KISHNER REDUCTION

HPTLC

LC-MS

NMR

ICP-MS

Surface Area Analyzer for Powders

FT-IR

GC-MS

AAS

We have a process technology unit where dedicated and highly professional chemical engineers work with extensive knowledge about chemicals and their properties. They go through extensive search about various chemicals to utilize in the manufacturing process. Their role in the manufacturing of chemicals involves:

• To understand how a chemical reaction works
• To troubleshoot and provide technical assistance to others
• To supervise the operations in the chemical production

The R&D wing has personnel that mainly comprise highly skilled staff with the objective to commercialize safe, environmental safe chemicals. The chemists and research associates in the unit use their wide expertise in chemicals for the manufacturing process. Further, these personnel work in tandem with other departments to minimize the development time for the product.

Jay Chemicals is committed to enhance customers satisfaction by timely delivery of high Quality Fine Organic Intermediate Chemicals & Speciality Chemicals. We are committed to the continual improvement of our products, services through process-control, employee empowerment and management commitment. 

The Quality Policy of Jay Chemicals will be achieved by following Quality objectives:

• Understanding customers’ requirements and dedicating all our efforts to provide products and services with zero defects.
• Harmonizing & continuously improving human relations.
• Continuous involvement of all employees in understanding and implementing Quality Management system within the organization.
• Reviewing the Quality Policy periodically after achieving the desired objectives.

It is the policy of Jay Chemicals to provide a safe and healthy workplace and a clean working environment to its employees, customers, neighbors, visitors and people at large. We shall Endeavour to make all efforts to eliminate unsafe conditions in all the operating areas that could result in personal injury or occupational hazards. We shall give prime importance to the prevention of unsafe practices.
Our declared goals in respect of Health and Safety are: -

• To prevent injuries and personal illness. Promote awareness of Health and safety issues
• To maintain workplace and surrounding area safe and healthy.
• To provide necessary training and supervision for safety in workplace and to make the employees aware of their individual responsibilities regarding their health.
• Encourage and promote Health and Safety for employees by appropriate training programmes.Maintain links with Industry, Academic and Government bodies in relation to Health and Safety developments and to ensure that the ministry of Labour, Health and Safety and Welfare regulations are fully met with.

 
            Amrut Dama
         (Executive Director)

 

CHEMICAL NAME	CAS No.
2-Methyl-4-nitroaniline [Fast Red RL Base]	99-52-5
2-Methyl-5-nitroaniline [Fast Scarlet G Base]	99-55-8
4-Methyl-2-nitroaniline [M.N.P.T]	89-62-3
3-Nitro-4-aminoanisole [Fast Bordeaux GP Base]	96-96-8
4-Nitro-2-aminoanisole [Fast Scarlet R Base	99-59-2
4-Nitro-2-aminoanisole hydrochloride [Fast Scarlet RC Base]	67827-72-9
5-Nitro-2-aminoanisole [Fast Red B Base]	97-52-
Sodium Acetate, Trihydrate	6131-90-4
5-Nitrovanillin	6635-20-7
5-Nitroindazole	5401-94-5
Ninhydrin [2,2-Dihydroxy-1,3-indanedione ]	485-47-2
1,3-Indanedion	606-23-5
Indene-1,2,3-trione 2-oxime	13167-95-8
3-Amino-N, N-diethyl-4- methoxybenzenesulfonamide(Fast Red ITR) [Fast Red ITR]	97-35-8
3,4-Dihydroxy-4,5-nitrobenzaldehyde	116313-85-0

 

Clients have always been important for us and assuring them with qualitative products have been our priority. Understanding their needs and efficiently catering to the requirements of our client with our specialty chemical and fine organic intermediate chemicals. We have been able to enjoy a wide client base across the globe in the challenging markets of India, Europe, USA and South-East Asia.
Moreover, conducting business on sound management principles and fair transactions, we have been able to win over the trust of our clients and convinced them to do repeated business with us.

Our fine chemicals and other organic intermediate chemicals find their application in assortment of areas that includes the following.

• Agro
• Diagnostic
• Pharmaceuticals
• Photography
• Plastic
• Colour Industries

Company is conscious of its environmental responsibility and has well designed activated sludge based waste water treatment plant.

The treatment facility comprises of grease trap, primary settling tank (20m3), neutralisation tank (6m3), equalisation tank (2 x 40m3), aeration tank (350 m3) with efficient NOPOL diffused aeration system, secondary settling tank (18m3) along with support equipment like aeration blower (650m3/hr.), transfer pumps, filter press, etc.
Company is also a member of common effluent treatment plant (CETP) operated by Vapi Waste and Effluent Management Company Ltd. (VWEMCL) and Common Solid Waste Depository (CSWD).

CETP of Vapi is Asia's largest composite effluent treatment plant having treatment capacity of 82000m3 waste water per day.

Company is also a member of BEIL (Bharuch Enviro Infrastructure Ltd.), common incineration facility at Bharuch.
Company also has scrubbing system for gases like NOx, Cl2, HCl, SO2, NH3, etc.

JAY CHEMICALS., in sustainable development and aims at preservation and promotion of environment in all its activities. In pursuit of excellent environmental performance, Jay Chemicals., is committed to:- Adopt appropriate operational practices and suitable technologies to monitor, control and minimise the impact of its activities on environment. Continually improve its environmental performance and prevent or reduce pollution and waste. Comply with all the relevant legislative and regulatory environmental requirements. Take care of Natural resources like air, water and electricity. Maintain workplace and surrounding area clean and healthy. Provide necessary training to the employees and make them aware about the preservation of environment.            Amrut Dama    (Executive Director)