Mesh Solutions

 

Wire mesh/Wirecloth can offerwide ranging characteristics dependent on the configuration of wire thickness in relation to aperture size, as well as type of weave, and can vary in texture from being as fine, soft and flexible as silk to being as rigid as steel plate. Many of the properties of wire cloth are not available using alternative metal media..

We offer the full range of specifications from 2600 Micron aperture down to 1 micron nominal aperture. Manufactured in Mild Steel (M.S.), Galvanized Iron (G.I.), Stainless Steel 202, 304, 316 (S.S.), Aluminum (AL.) and other metals in all possible thickness.

 

Usage:

 

Welded wire mesh (wwm), a relatively new product in india. Welded wire mesh is used as steel reinforcement in concrete, replacing the traditional “cut & bend” and placing of steel tmt bars. Welded wire mesh is used as steel reinforcement in concrete, replacing the traditional “cut & bend” and placing of steel tmt bars. We supply high quality wwm with precise dimensional control. The product will result considerable savings in time, labour and money. It is an electric fusion welded prefabricated reinforcement consisting of a series of parallel longitudinal wires with accurate spacing welded to cross wires at the required spacing. This concept is a step forward in the mechanization of reinforcement laying. It is the easiest and correct solution for achieving the requirements of quality, reliability, speed and efficiency at construction site.

Advantages of using welded wire fabrics :

• Because bars are welded in a mat, the bars do not move when concrete is placed, insuring bars are in their proper position.
• Since wwr is prefabricated and welded in plants, the risk of missing a bar is minimized.
• The chance of improper bending of bars is reduced by using wwr since bending machines bend the mat as a single unit
• The use of wwr minimized the chance of misplacement since only one type of mat is used on a given section.
• Provide the exact size of reinforcement where needed through variable bar size and spacing, thereby reduces steel waste.
• No site space needed for steel assembly.
• Faster erection time means you can beat changing weather conditions.
• Removes reinforcement placement from the critical path.
• Less field labour needed.
• The material fabrication is automated.
• With faster construction, insurance premiums are reduced. For example on bridge deck construction the barrier walls can be constructed faster reducing the time for fall exposure and reducing insurance premium.
• WWR can reduce construction time, thereby saving: crane rental time equipment leasing increasing bonus
• Lower material cost because not fabricating small bar.

Welded Mesh is manufactured from metal wires welded using an electronically controlled electric process employing the principle of fusion combined with pressure at their intersections. This gives a homogeneous section without any loss of strength or area. By using different diameter wires, it can be made into light or heavy gauge product. Because it is welded it can be cut into any shape. It cannot separate or fray and does not require tensioning in order to pull it into shape. It can be supplied in framed panels made to customer’s requirements. Its large open area gives good visibility when used as screening or for guards.

Welded Mesh is manufactured in different kinds of metals like Mild  Steel (M.S.), Galvanized (G.I.), Stainless Steel (S.S.), PVC Coated Welded Mesh.


General Applications of Welded Mesh:

• For Safety  

Welded mesh provides safety wherever moving machinery is involved. As machine guards or fixed safety barriers, welded mesh provides visibility together with all the protection the Health & Safety Acts require.

• For Storage 

For storage Potter & Soar welded mesh makes strong pallet sides, shelves for racking, bins, scrap containers, baskets and so on.

• For Building

Guarding and protecting are two important areas in the building trades where mesh is invaluable. Safety guards on scaffolding, tree guards, window guards, and motorway bridge parapet guards are just a few examples. Protection of people and property is becoming more and more important in days of increasing vandalism.

• For  Agriculture and  Horti culture 

Weld mesh is extremely versatile for all sorts of applications in the farming industry. On the Poultry, Rabbit and Mink industries it is used for rearing cages. However one of the most extensive applications is for animal enclosures and not just round the farms, but in zoos, kennels, aviaries and catteries. It is also used for making silo bins, ventilation and drying ducks, trailer sides, retaining panels for barns, gates and fencing.

Horticulture industries also use weld mesh for greenhouse staging, shelving, trays, plant protection, tree guards and fruit cages. It is also used for grading and sizing of all farming produce

• Fencing

Welded Wire Mesh offers a convenient means to quickly partition/ barricade large areas with rigid fencing. High security fencing with 3"x1/2" spacing is common for secure areas like Mints, Treasuries. The mesh is easily anchored to structural posts/angles.

• Floor Gratings

Welded Wire Mesh is an easier alternative to plates for industrial structural flooring. It provides for lighter material and ventilation across floors

• Machine Guards

Welded Wire mesh is an elegant and cost and material saving alternative to sheet metal for enclosures to machines, Electrical equipments.

We are manufacturing vibrating screens in different models having single, double and triple decks, depending on the requirement of customers. Vibrating screens are used in sieving, sorting, grading, sizing, extracting, conveying, segregating, granulating, dewatering and other separating and filtrating solutions.  

Heavy duty wire mesh screens are specially manufactured for extremely rugged operating conditions in scalping, sizing or processing heavy abrasive materials such as ores, crushed stones, sand, gravel, metallic and non metallic minerals, coal slag etc.

The strength and free screening area advantages of woven wire screens over other screening media make them suitable for many industrial sifting and separating applications. As well as supplying to the mine and quarry industry, the screens are used in many other areas including precious metals, ore grading, water treatment, coal preparation, foundries, waste management, agriculture and food processing.                               

Vibration screens are made out of spring steel, galvanized iron and stainless steel, as per the specifications given. Vibration screens can also be custom made from coarse to fine apertures made out of abrasion-resistant spring steel, stainless steel, high carbon high tensile, gi, mild steel wire etc. With or without edge.

We offer a wide range of perforated metal sheets punched in mild steel, galvanized, aluminium, stainless steel and special alloys. Perforated material has many potential uses to industry as well as to architects and designers because its practical and aesthetic features.

Application of perforated metal sheet :

• Food products: processing , straining & filtering tea, coffee, flour, rice, starch, corn, fruit juices, sugar etc.
• Separating: chemicals, seeds, distillery,grains sand foods, wastes etc.
• Paper making : waste liquor, strainers centrifugal, screen plates, screens for pulp refineries, strainers for pulp refineries, digester relief lines etc.
• Straining : sugar syrup, chemicals, paints
• Filtering: baby foods etc.
• Mining: ore separators coal screening, washing screens, grading sand, crushed stone etc.
• Laundry: washing machines & dryers, storage racks etc.
• Brewing: sizing grains, filtering etc.
• Automobile: silencers, filter, industrial filter
• Grill: radiator, speaker, show grill.
• Air-conditioning: acoustic panelling.
• Other applications are aesthetics in architectural and design applications such as facades, fixtures, and privacy panels.

Hexagonal wire mesh is also known by the name of Chicken Mesh. Hexagonal wire netting is manufactured in:

• Galvanized Iron
• Galvanized Iron Drawn Wire
• Stainless Steel

• Feature: Good corrosion resistance and oxidation resistance.
• Weaving Pattern: Normal twist and Reverse twist.

Usage:

• Industrial and Agricultural Constructions as Reinforcement.
• Reinforcement material and substrate to cement in brick less walls.
• In buildings as reinforcement of the roof and floor
• Light fencing for poultry farms, bird cages, tennis courts and fish garden, and children playground.
• Covering glass wool and rock wool in pipeline and boilers insulation

We bring a supreme range of mild steel wire nails. The mild steel wire nail is manufactured keeping in mind the existing market requirements hence they are available in various sizes from 1” to 4”.

Expanded metal mesh is the most practical and economical way to assure strength, safety, and a non-skid surface. Expanded metal grating is ideal for use on plant runways, working platforms, and catwalks, as it is easily cut into irregular shapes and can be installed quickly by welding or bolting.

It is manufactured in mild steel (m. S. ), galvanized iron (g. I. ), stainless steel 304, 316 (s. S. ) aluminium  and other metals from 0. 5 mm opening to 50 mm opening in all possible thickness.


Usage:

• Protecting of all kinds of machines, electrical equipment, window and aquatic product's breeding.
• Large application in filtration purposes.
• Used with concrete in buildings and construction, maintenance of equipments, making of arts and crafts, covering screen for first class sound case.
• Thicker sizes with apertures above ½” also have certain general purpose applications like partitioning and covering for security. Fencing for road, railway, civil building, water conservancy's construction
• Heavy expanded metal can be used as step mesh of oil tanks, working platform, corridor and walking road for heavy model equipment, boiler, petroleum and mine well, automobile vehicles, big ships
• Also serve as reinforcing bar in construction, railway and bridges.