Powder Section

Fluid Bed Dryer is designed to introduce the hot air stream at the base of the product container, which is filled with the material. Induced drought is created by means of blower and fresh air is sucked in to the unit. The fresh air is heated by means of electrical heaters or steam or thermic fluid heaters. This hot air stream expands the bed of material at certain velocity & reating turbulence in the product. The phenomenon is known as fluidisation and offer conditions which are almost ideal for drying. Fluidisation produces full agitation of solid particles and since each particle gets surrounded by hot air, heat transfer is extremely high and uniform. The product is dried fast without appreciable loss of heat. Filter bags prevent particles escaping from the dryer. The conventional drying method of drying products in tray dryer is rather inadequate and trouble some. They occupy large floor space, have very high drying times, are labor intensive and offer uneven drying. On contrast fluid bed dryer occupy comparatively lesser floor space, are very easy to operate & can dry material in least time as compared to tray dryer.

In fluid bed dryer, temperature distribution through out the product is uniform and the heat transfer rate is very high. Due to the reduce drying time high production rates are achieved. As the product is in close contact with drying air at low temperature and also for short duration, the physical and chemical properties of the products are generally not effected and therefore the dryer can effectively be used for heat sensitive products. Due to the continuous movements of product during drying lump formation and case hardening are minimized. The fluid bed dryer are most suitable for drying granular, crystalline, coarse or similar material in pharmaceuticals, fine chemicals, dyes, food and allied products. The product offered by us is not suitable for drying liquids or pasty materials. Electrically, steam & thermic fluid heated in which general structure, made out of mild steel & colored in standard model & made out of S.S.304 quality material & polished to the mat finished in GMP model, but contact parts that is product container and retarding chamber, are made out of S.S.304 / S.S. 316 quality material, with non-flameproof blower motor, ( Flameproof motor provided on demand ) suitable to dry wet material. The capacity ranging from 10 / 30 / 60 / 120 / 150 / 200 / 250 / 500/ 650/1300 Kgs., with steam heating / electrical heating & thermal heating facility.

Features:

• Uniformity in drying and reduction in drying time
• Atmospheric inlet air is filtered by means of non woowen filter cloth. PRE /MICRO V & HEPA filters can be provided on demand on extra cost to prevent any fine dust to pass through the products
• Digital temperature indicator cum controller for inlet air & Digital temperature indicator for outlet air, are provided for electrically heated model
• Digital temperature indicator are provided for inlet & outlet air, in steam / thermic fluid heated model. ( Temperature controlling valves will be in customer scope of supply )
• Manually operated air dampers provided to control the inlet and outlet air flow
• An explosion safety flap of adequate capacity at the rear of dryer and an earthing point to prevent static charge in the machine

We are offering a comprehensive range of Tray Dryer. This range is widely applicable in different fronts such as pharmaceuticals, food, chemicals, paints, textiles & other industries along with economical drying of granules, powder , food material & chemicals. These dryers are fabricated out of rigid angle iron frame with double walled panels insulated with best quality compressed fiber glass and with a rigid door fitted with strong hinges and best chosen locking arrangement. A control panel is fixed in front of the oven to facilitate the operation easily. It has a large working space and is available, manufacturing from mild steel & in good finishing outside with synthetic enamel color & inside painted with heat resistant paint to resist temperature up to 300 degree, in standard model. It is also manufacture completely from SS304 or SS316 ( As per customer requirement ) in GMP model & polished to the mirror finish from inside & mat finish from outside. The drying ovens are normally available with choice of heating mode, as electrically heated, steam heated & thermic fluid heated. In electrically heated model, digital temperature controller provided with digital timer to facilitate working day and night. In steam & thermic fluid heated model, digital temperature indicator is provided with digital timer, but the temperature controller is not supplied with the machine. A highly effective recirculating air system is provided. The heated air, is recirculated with fresh air in selected proportions for optimum drying. The system is designed so that the materials at the top & the bottom dry simultaneously. Uniform air circulation, controlled temperature, sturdy construction and large working space are the valuables of the oven which is suitably designed to cover wide temperature range, loading and unloading is faster and simple. In higher capacities trays trolley rolls in and out of the chamber. For continuous operation a spare trolley can be had for loading while the drying cycle is taking place. Digital temperature controller with digital timer are supplied to facilitate working day and night.

Application areas:

• Pharmaceutical
• Food
• Chemicals

We are offering a vast range of Rapid Mixer Granulator, which is developed using premium quality raw material, procure from our trust-worthy vendor of market. It is developed to achieve excellent mixing and consistent granules at lower operating cost along with higher productivity. Better mixing and closed control of granule size leads to faster tableting speeds with improved quality and least rejections.

Special Features:

• Model available from 15 liters to 600 liters capacity gross capacity
• Homogeneous binder distribution
• Short batch time and reduce cleaning time
• Maximize CIP effectiveness
• Air purge sealing system for main stirrer shaft and granulator shaft
• All internal contact parts are polished to the mirror finish
• PLC based operating panel for precise control of process & automation
• A high-speed granulator is inserted horizontally through wall of bowl to assist blending of powder and to break the product to the granules of required size
• The seal housing and drive shaft may be flushed with cleaning water, which is then drained away from the machine through built in drain tubes
• Granulator motor is provided with a removable stainless steel shroud which covers the motor and simplify cleaning
• All moving part of the machine are totally enclosed to eliminate accident
• The machine can not be started unless and until the mixer cover is properly closed

We are profoundly presenting a large range of Paste Kettle Vessel, which is known for its featured attributes such as high tensile strength, durability, corrosion resistance and sturdiness. This range is offered in varied capacities from 10 liters to 2000 liters. Paste kettle vessel will be made out of s.s. 304 rectangular pipes of 3 mm thk and will be an independent resting type frame work where no foundation will be required. The kettle will be a hemispherical type bowl with either steam / oil / water heating jacket will be provided. The kettle will be manufactured from 2.5 mm thk s.s. 304 sheet and the jacket will be of 2.5 mm mild steel (in case of steam jacket the thickness will be 4 mm) . There will be oil and water heated fitted at the back bottom side of the kettle. The kettle will be having a worm type arrangement for tilting . A temperature controller and a temp indicator will be provided for temp control and indication. The kettle will be insulated with 50 mm thk glass wool insulation and claded with 16 swg s.s. 304 sheet. Kettle will be buffed to 150 grit mat finish externally and internally the kettle will be buffed to 220 grit mirror finish.

Options Available:

• Built in stirrer arrangement with lifting and lowering device
• Steam fittings with all connections factory fitted
• Non tilting type with bottom discharge models are also available

Basically this unit is used for preparation of starch paste. hemispherical shape ensures that the heating of the starch paste is uniform and gets more surface area. The tilting type arrangement ensures ease in unloading the paste into any container or vessel. The starch is put in the kettle and water is added till desired thickness is achieved. The kettle is jacketed and is heated till till the starch melts and a thick paste is achieved. This paste can be agitated either manually or with the help of a anchor type agitator which will constantly stir the paste so that there will no lumps formation and proper mixing is achieved. Temperature can be set to desired temp by adjusting the thermostat provided and the temperature can be seen in the dial thermometer provided.

We are an eminent supplier of Vibro Sifter, which is developed from supreme quality raw material, at our reliable vendor of the market. This vibrating energy screen is unit consisting of circular pretensioned screen mounted on the frame along with vibrating motor. The vibrating motor imparts three plane vibrations to the screen due to revolving eccentric weights. Total assembly is mounted on suitable springs so that it becomes a independent body which vibrates without parting any vibrations to the foundation.

Special features:

• High capacity & optimum use of space
• Process adaptability
• Low operating and maintenance cost
• Long screen life
• Easy for assembly & dis assembly for cleaning & change over of screens
• Springs amplify the vibrations leading to reduced motor HP, maintenance & operational cost
• Compact unit for easy of operations
• Available in two, three & four deck also

Technical Specification:

• Model : 24" / 30" / 40"
• Drive Motor : 0.5 / 0.75 / 1.0 HP.
• Screen diameter : 600 / 750 / 990 mm ( approx.)
• All contact parts are made out of SS304 quality material. ( SS316 Optional )
• D.O.L. starter provided with the unit.
• Out put : 24" : up to 150 kgs./ hr.
• 30" : up to 200 kgs./ hr.
• 40" : up to 300 kgs./ hr( depending upon the material properties and the screen size )

Optional:

• Contact parts are made out of SS316 quality material instead of SS304
• Single deck, double deck and three deck

Recommended :

• Wide range of seaves available in sizes from 4 mesh to 150 mesh

J.K.Industries Multi Mill is a self contained portable unit useful for high speed Granulation, Pulversing, Mixing, Shredding and Chopping, etc., of a wide range of wet and dry materials without special attachments. As compared to the four common principles of size reduction i.e. grinding, compression, impact and shearing, which often do not produce controlled size reduction, this machine utilises the principle of variable force swing hammer blades having both knife and impact edges rotating with a carefully selected screen to control size reduction. Flow path of material in vertical rotor machine is streamlined. During comminution, material entering the chamber travels to the periphery and passes through the screen tangentially and radially, avoiding chocking and temperature rise.

Operation : 

MULTI MILL is designed to utilise the principle of variable force swing beaters having both knife and impact edges rotating within a selected screen to control the particle reduction. Material fed in to the processing chamber moves to the periphery and passes through the screen radially and tangentially. Finally the processed material gets collected in to the container kept below the processing chamber.

• Suitable for dry and wet granules
• All contact parts are made out of SS304 quality material.( SS316 quality is optional )
• Castore wheel provided for the ease of mobility
• Seaves available in sizes of 0.5 to 12mm hole dia
• 12 nos. beaters with knife edges & impact edges & 02 nos. scrapper blades
• In GMP Model complete body claded with SS304 and polished to the matt finish & in Standard Model excluding product contact parts, all other parts made out of C.I. or M.S. and coloured
• Machine rated for continuous operation
• Higher output with process uniformity
• All contact parts can easily be dismantled and cleaned for change of product
• Wide range of SS perforated screens available
• Machine portable on castor wheels
• Reversible direction of blade rotation
• Different size of screen / speed / number of blade / direction of rotation of blade can be selected

• Drive motor : 3HP / 1440 rpm / 3 Phase / 440V / AC
• D.O.L. starter provided with reversible switch
• Rotor Diameter 89 mm ( approximate )
• Rotor RPM : 50 / 1400 / 2200 / 2800 ( approximate )
• Screen Diameter : 60 mm
• Blades 2 nos. With Knife & Impact Edges & 02 nos. Scraper Blades
• Out put 5 to 175 Kgs / Hr
• Depending upon the products and the reduction required in sizes)
• Foundation not required. Castore wheel mounted base
• Appro. charging/discharging height : 1445/730mm
• Appro. floor space required in mm : 870 X 965
• Appro. net weight in Kgs. 275
• Appro. gross weight in Kgs. 565
• Case dimensions in mm 300 X 1080 X 1900 mm( ht

Operation :

The "V" Blender is an efficient and versatile blending machine for mixing and lubrication process of dry powders homogeneously. Approximate two third of the volume of the Blender is filled to ensure proper mixing. The "V" Blender gives best result for powders due to suitable medium speed and "V" shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

In "V" Blender the powders comes from all sides due to the "V" shape of the product container, hence requirement of RPM is medium. Suitable mainly for powder & granules type material. This type of material gets sufficient continuous movement. Due to the "V" shape of container, have only medium movement and will results in good quality of blending/lubrication of granules.

Special Features :

• Suitable for dry mixing of products in powder form
• Easy for loading and unloading
• Easy for cleaning
• All contact parts are made out of SS304 / SS316 or SS316 L quality material, as per customer requirement. Simple design requires minimum maintenance
• General structure & safety guards made out of mild steel & painted in Standard Model and made out of SS304 & polished to the matt finish in GMP Model
• The "V" shape gives sufficient continuous movement to the granules, result in good quality
• Maximum care has been taken to ensure safe operation of the unit
• Manual rotating facility with hand wheel for inching

• Contact parts made out of SS316 or SS316 L instead of SS304
• Flame proof drive motor along with flame proof starter
• Vacuum Loading facility for material charging

Introduction :

Special Features :

• Range of models to suit working volume 50,100 & 200 Kgs. At bulk density of 0.50 gms/cc
• All contact parts are made out of S.S.304 quality material.(SS316 provided on demand on extra cost)
• Compact design requires comparatively smaller floor space
• Single stirrer with single speed for dry & wet mixing
• As stirrer's sealings comes in contact with product, there may be any black particle contamination problem, after sealing bush got wear & tear
• All non contact parts (general structure)made out of mild steel and claded with SS304 or crome plated or made out of SS304 in GMP Model. Contact parts are polished to the mirror finished and non contact parts are polished to the matt finished in GMP Model. All safety guards & covers made out of SS304 material in GMP model & made out of mild steel & painted in standard model
• General structure & all non contact parts are made out of Mild Steel & same will painted in Standard Model
• All moving parts are enclosed with safety guards
• Thrust bearings are provided to carry out rigid thrust load.
• Easy for cleaning & operating
• Simply designed SS304 dust cover provided with one port for material charging & inspection
• Interlocking system with top dust cover, to avoid accident, during process. The container tilting system provided for easy unloading of material and easy cleaning
• Specially design all moving parts provided with provision of easy lubrication

• Double cone blender
• Ointment manufacturing vessel
• Liquid manufacturing vessel
• Tray dryer
• Fluid bed dryer
• Planetary mixer