J K Engineering Works, MaharashtraJ K Engineering Works, Maharashtra


Diving Systems, Panels, Needle Valves & Engineering Products
We are engaged in the fabrication of offshore and onshore range of engineering products, which are manufactured using qualitative raw material namely Iron, Steel, Ammonium, Brass and Copper. Our wide equipment range comprises of Launch and Recovery System (Winches), Hyperberic Chambers, Diving Panel, Containerized Dive System and many more. Finding extensive usage in Oil, Gas, Petrochemical and Shipping industry., our range is well acclaimed for its unmatched features. Our wide range consists of:



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SRP Diving System
We offer super quality SRP Diving System widely received in the industry circle for its performance and reliability. This system assists in flawless communication of the divers with the control team. It is highly sophisticated and meets requisite standards of offshore engineering.
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Hyperberic Dive System
We offer sealable diving chamber, it is a pressure vessel with hatches big enough for people to go in and go out with an air compressor to increase the internal air pressure. This kind of chamber is known as hyperbaric chamber. It is meant for underwater or at the surface or land.

It has two chambers:

Decompression chamber: A hyperbaric chamber used for surface supplied divers to make their decompression stops

Re compression chamber: A hyperbaric chamber employed to treat or avert decompression sickness
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Containerized Dive System
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Containerized Dive System
We are into the manufacturing of Containerized Dive System of matchless quality. These are designed and manufactured as per the existing and recommended standards of the offshore and onshore engineering work.

Dimensional features:


  • 60 inch diameter Double Lock Decompression chamber
  • Medical Lock c/w safety interlocks systems
  • Oxygen analysis sample lines & oxygen analyzers
  • 2 x BIBS in each lock c/w oxygen overboard dump systems
  • Carbon Dioxide Scrubber
  • Electric driven LP & HP air supplies to DDC control panel containerized inside of purpose built 6m ISO Containers
  • 20ft ISO, purpose built dive control van
  • 3 man Air/Mixed gas diving panel
  • Gas supplies to diving panel include LP, HP Air and HP mixed gases
  • Diving pneumo gauges
  • Gas analysis sample lines
  • O2 analyzers and monitors
  • CCTV sub sea video camera monitoring system c/w video recording suite
  • Knife switch for underwater Broco burning/welding operations
  • Diver communication radio units c/w Helium unscramble functions
  • 4 x Diver umbilical (standard 100m or option of 180m length umbilical)
  • Diving Primary Medical Kit (DMAC 015)
  • Diving Supervisor work station
  • LCD Flat screen diving monitors
  • STORES CONTAINER
  • 10ft ISO, purpose built stores container
  • Diving and machinery spares inventory
  • Basic rigging tools, shackles and webbing slings
  • Diver hand tools
  • Diving helmets (2 x KMB17 and 2 x KMB18)
  • Small, compact diving maintenance workshop
  • Consumable stores
  • Launch and Recovery System 12ft LARS Recovery unit
  • Primary recovery/launch system, hydraulically assisted
  • Secondary recovery, hydraulically assisted with a clump weight system
  • Man riding winch connected to a 3 man stage c/w emergency air/gas breathing gases
  • OPTION: Mixed Gas wet Bell unit c/w emergency onboard diving breathing Gases

Containerized Machinery Van


  • 10ft ISO, purpose built machinery van
  • LP Air Compressor (Electric)
  • HP Air Compressor (Electric)
  • Hydraulic HPU (Electric)
  • POWER SUPPLY REQUIREMENTS
  • 440v, 50/60 Hz
  • Rig air supply (min of 90psi)
  • Fresh water supply (domestic supply)
  • Seawater supply (domestic supply)
  • OPTIONAL
  • 6m workboat c/w either petrol or diesel outboards
  • Scuba Replacement unit c/w portable 2 man diving panel and gauges,
  • Umbilical and HP air Digital stills camera
  • Hydraulic Powered tooling, impact wrenches, grinding tools
  • NDT Inspection and cleaning equipments
  • High Pressure Water Jetting units
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Diving Panel (2 Diver, 3 Diver, Mix Gas)
Our range of Jkw new 2 diver control panel is manufactured by employing qualitative range of raw material. To prevent the technical part this panel is located in a sturdy synthetics pelican case along with internal wheels onside meant for simple carriage. These can withstand various temperature and pressure range.

Dimensional description:

  • 2 high pressure air panels
  • 2 diver control panels
  • Sizes: 80 x 52.5 x 30 cm
  • 2 depth gauges 0-90 MWK , 0-150 MWK the mirror scale, high accuracy, Ø 160 mm each 2 High pressure air supply connection
  • 1 low pressure air supply connection
  • Quick connectors for air and pneumo 6 pressure gauges
  • 12 special needle and ball valves
  • 2 safety pressure regulators for the depth gauges
  • 2 pressure regulators 1st stage 200-50 Bar
  • 2 pressure regulators 2nd stage 50-16
  • Capacity of the valves: 2000 ltr/min

Jkw 3 dive control panel is ideally designed for offshore jobs for two divers in the water and one as standby for back up purpose. This panel is fabricated by using stainless steel/brass, housing is open only at the rear side, as and when it is fixed on the wall, it is designed in such a manner that nothing happen to the internal technique. We produce as per the Lloyd’s register of shipping rules.

These are also equipped with 3 supreme quality depth gauges 0-60 MWK that assists in monitoring all three divers’ depth at the same point of time. Equipped with mirror scale, high accuracy of Ø 160 mm each, it is simple to use. Our panel has 3 high pressure and 2 low pressure air supplies, in case of any particular demand; we have expertise to meet that as well.

  • 3 diver control panel, Sizes: 110 x 50 cm
  • 3 depth gauges 0-60 MWK complete with mirror scale, high accuracy, Ø 160 mm each
  • 3 High pressure air supply connection
  • 2 low pressure air supply connection quick connectors for air and pneumo
  • 9 pressure gauges
  • 15 special needle and ball valves
  • 3 safety pressure regulators for the depth gauges
  • 3 pressure regulators 1st stage 200-50 Bar
  • 3 pressure regulators 2nd stage 50-16 Bar maximum
  • Capacity of the valves: 2000 Ltr/min
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Launch And Recovery System (Winches)
We offer Launch and Recovery System which is particularly devised to give compact and quick intervention system and use least amount of deck space. The air dive control vessel is supervised by H2S sensors at both the doors and mechanically provides positive pressure. The complete container unit is fire rated to A60 standards and equipped with 2 on board oxygen cylinders meant for positive pressure system. Air Dive control is a standard 20 feet ISO container and the LARS has a standard 20 feet ISO container foot print meant for shipping purposes.

Technical specifications:

  • Dive Control container
  • 3-Diver Air panel
  • Decompression chamber
  • Handling Frame
  • Winches
  • Hydraulic Power pack & reel
  • Diving Basket
  • Guidance codes & standards

We pursue following patterns and standards during the manufacturing of Rapid response Air Diving System:

  • IMCA D023: Design
  • Diving Equipment Systems Inspection Guidance Note for Surface Orientated Diving Systems (Air & Mixed Gas)
  • IMCA D018
  • Periodical Maintenance of Diving Equipment
  • AWSD 1.1 Structural Welding code
  • South African Occupational Health & Safety Act 85/1993
  • Department of Labour
  • Driven Machinery Regulations
  • 1.2 Physical Data
  • Description Length Width Height Weight
  • ISO Container 6058mm 2438mm 2438mm 5500kg
  • LARS 6050mm 2590mm 2590mm 8850kg
  • 1.6 Handling Frame

Frame meant for handling is designed as per the DNV rules and regulations and is shipped in the standard ISO 20 feet container. Its design permits to be hanged from vessel for safe launching of the dive basket. Single electrical control box meant for operating the hydraulics is present in the LARS.

Salient features of LARS

  • Ingersol Rand Pneumatic Primary winch
  • Hydraulic clump weight secondary winch
  • 1 LAUNCH & RECOVERY SYSTEM ( WINCHES )
  • Hydraulic rams for puffing of the A-frame
  • The hydraulic power pack has tooling take off points
  • Both winches mounted above the power pack at the rear of the frame
  • Winch wires well clear of the frame deck
  • Winch Operator Emergency shut off switch
  • Communications between Winch operator and Dive control
  • Emergency Breathing Apparatus for winch operator
  • Winches

Winch details of The Ingersoll Rand Force 5 Offshore series:

  • Maximum Lift Capacity: 5000kg
  • LARS certified Lift capacity: 1500kg
  • Lifting speed: 13m/min
  • Wire diameter: 16mm non-spin
  • Wire length: 150 meters
  • Drive requirements: 6.3 bar @ 20cu.m/min
  • Lubrication: In line Lubricator
  • Braking: Band & disc brake
  • Guide Weight Winch
  • The Pro Hydraulics Offshore man rider winch description as follows;
  • Maximum lift Capacity: 1500kg
  • Lifting speed: 18m/min
  • Wire diameter: 13mm
  • Wire Length: 120 meters
  • Braking: automatic in the event of loss of hydraulic pressure
  • Clump Weight: 500kg
  • Hydraulic power pack & reel

The hydraulic power pack is located directly underneath the winches at the back of the frame and comprises:

  • A variable displacement open loop pressure and flow c
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CCTV System (Underwater Camera, Hat Light)
We offer unparallel range of CCTV System (Under Water Cameras and Hat Lights). These are widely used for under water offshore work at oil and petrochemical rigs and in ship repairing. It detects divers as and when they come across it and help in their monitoring and coordination

Salient features:

  • Used as monitor and with auto-channel scan function
  • Picture tube: 9" color monitor
  • Resolution: 380 TV lines
  • Channel: 2 A/V input and 1 A/V output
  • Camera: 1/4' B/W CMOS sensor, 100000 pixels, 3.6mm Lens, 0.5Lux Min. Illumination, with IR LED lights
  • Camera with PIR sensor
  • Power supply: DC 12 V (for monitor); DC 9V (for camera)
  • Power consumption: < 10.5W
  • Each package contains: monitor, one AC / DC adapter, manual, 2 cameras (other one optional)
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Ultra High Purity Gases & Cryo Can Of Liquid nitrogen
We also offer ultra high purity gases that have been specifically designed for the analytical user. They contain the lowest levels of critical impurities available on the market. They can be supplied in a cylinder size to suit your specific requirements, from small cylinders to packs of large cylinders. The superior performance of ultra high purity gases are also used in line applications at inlet pressures. These ultra-high-purity gases have a minimum purity of 99.999% or better.

Medical Grade Co2

Committed to give value for money, we are one of the few leading names to offer medical CO2 gas. These medical carbon dioxide is used for various medical purposes such as:

  • Insufflations gas for minimal invasive surgery (endoscopies, arthroscopy) to enlarge and stabilize body cavities for better visibility of the surgical field.
  • In its liquid phase, where it provides temperatures of down to - 76o C, for cry therapy or for local analgesia by external application onto the skin surface.
 
SO2 Imported

Procured from leading manufacturers, we supply premium and pure SO2 gas. This important gas is the main product from the combustion of sulfur compounds and is of significant environmental concern. Having the proper composition of various ingredients, these gas are widely used as a preservative in alcoholic drinks, or dried apricots and other dried fruits due to its antimicrobial properties.

This gas is a good reluctant and in the presence of water, it can decolorize the substances. It is this property that make it useful reducing bleach for papers and delicate materials such as clothes. It is a very important element in wine-making, and is designated as parts per million in wine. It acts as an antibiotic and antioxidant, protecting wine from spoilage organisms, bacteria, and oxidation, and also helps to keep volatile acidity at desirable levels.

Argon, Helium, Nitrogen

Being customer centric and quality conscious we are the one-stop platform to offer various other gases that are widely used in following applications:

Argon: This gas is typically used where a very inert gas is required, particularly where diatomic nitrogen is not sufficiently inert, or where low thermal conductivity is required. It is also used as an inert gas shield in many forms of welding, including metal inert gas welding and tungsten inert gas welding.

Helium: This gas is much lighter than air, and has the advantage over hydrogen. This gas is also used for balloons, blimps, airships, and for breathing in to make a squeaky voice. Available in gaseous form, this gas is also used as: 

  • An inert gas shield for arc welding.
  • A protective gas in growing silicon and germanium crystals and producing titanium and zirconium.
  • A cooling medium for nuclear reactors.

Nitrogen: This is an inert gas and the main component of air, the cheapest and most common breathing gas used for diving.

Cryocan (Dewars) of Liquid Nitrogen

We are also one of the few leading names to offer crayon dewars of liquid nitrogen. These liquid nitrogen has a wide variety of applications, like:

  • In ordinary incandescent light bulbs as an inexpensive alternative to argon.
  • In filling automotive and aircraft tyros due to its inertness and lack of moisture or oxidative qualities.
  • To preserve the freshness of packaged or bulk foods by delaying rancidity and other forms of oxidative damage.
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Gas Pressure Regulators
We provide Gas Pressure Regulator to reduce high pressure gas of a cylinder or in the process line to an occupational level so as to make it useable for various equipment and process. Our range of durable pressure regulators includes single stage regulator, double stage regulator, back pressure regulator, high pressure regulator and changeover system with regulator. These are produced by employing S 316, SS 304, Brass, Monel and/or Hastelloy. Apart from this, we also have the ability to offer the facility of customization as per the specifications of our valued customers.

Salient features:

  • Good Material Compatibility
  • Ideal Inlet Pressure Rating
  • Optimal Delivery Pressure Range
  • Adjustable Flow
  • Suitable Regulator Placement (Cylinder or Line)

The principal purpose of a pressure regulator is to decrease high pressure gas in a cylinder or process line to a feasible level that can be safely used for operating equipment and process, 3" & 4" & 6" Pressure Regulator are particularly designed for high flow applications for big compressed air installations.

Use of these regulators offer stable output pressures at high flow with smallest pressure droop. Our range is ideal for 3" lines where differential pressure between inlet and outlet is little. These gas pressure regulators are suitable for flows up to 600 Scfm. These are sturdy in construction and are graded with C.I. body with brass and S. S. internals.

Diaphragm used for the purpose is nylon-reinforced nitrile and seals are nitrile. Presence of balanced valve disc offers immediate response. Utmost inlet pressure is 150 PSI (10.6 Kg/Cm2) in case of C.I. body. For high pressure, we also offer C.S./S.S. 304 or S. S. 316 based body finish. Output pressure could be 0-60 PSI (4.2 Kg/Cm2) or 0-150 PSI (10.6 Kg/Cm2). End connections can be threaded as per the requirement. We also provide pilot type regulators for our customers.
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Needle Valves & Fittings
Our range of Needle Valves and Fittings are employed to manage the flow of substance (gas, liquid or slurry) through these. Some of the salient features of our valves and fittings are as follows:

  • Innovative design
  • Efficient performance in temperature and pressure
  • Maintains efficient flow and flow condition.

We are also well equipped with the requisite machines and tools to help our customers with gas system designs and components selection. Our range of Valves can also be customized for any particular applications. A valve controls the flow of substance (gas, liquid or slurry) through it.

The selection of suitable valve depends on a number of aspects:

System Fluid: For gases, the type of gas used is vital. A number of gases such as hydrogen are a noteworthy ignition hazard, and even the negligible leak should be avoided since it could be disastrous. Similar is the case for toxic gases such as phosphine which could cause an important safety issue. Corrosive gases such as hydrogen sulphide could damage valve components.
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Gas Storages Quads And Cylinder Trolley
Our range of Gas Storage Quads and Cylinder Trolley is a solitary gas unit which comprises a group of high pressure gas cylinders that are joined by a high pressure piping and manifold blocks. The number of gas cylinders may vary from 6 to 150. These are widely used in a variety of industries like automotive and others. One of the most significant uses of these is that that it prevents individual handling of cylinders and adequate gas quantity ensuing better production scheduling and cost saving.

A cluster of gas cylinders are unified by high pressure piping to develop a single gas storage unit and are termed as cascade. The cylinder cascade might hold from 6 to 600 gas cylinders. For CNG, as per the norms of gas cylinder rules, 2004, the total water capacity of the cascade cannot go beyond 4500 liters. Whenever using cascades, individual handling cylinders should be avoided.

Some of the troubles that occur when cylinders are individually handled are:

  • Damage to the cylinder valve during handling
  • Improper tightening of the cylinder valve when changing
  • Unknowingly touching the nearby regulator thereby changing the delivery pressure
  • Handling individual cylinders is more labor and time intensive
  • Recurring costs of maintaining records of individual cylinder movements.
  • Incurring high rentals on non-moving cylinders
  • Disputes with supplier on cylinder related issues

Some of these troubles could cause a severe hazard in the organization. Cascades offer a simple, safe and efficient means for the use of gases in the organization. In addition cascades have a superior storage capacity; it assists in production, avoiding regular cylinder alteration. For single cylinder, which requires changing every 3 days, a small cascade of 10 cylinders will not need changing for around one month.

Cylinder Trolley

Cylinder trolley made suitable for two or one cylinders as the case may be. The design varies from cylinder type and size. The design is regularly upgraded to meet the requirements of our customers.

  • A single cylinder trolley designed to hold 1 Large cylinder or 4 small CO2 cylinders, This trolley has a fixing point for the chain at a lower level so as to hold the small cylinders.
  • A single cylinder trolley offering a more enclosed design. Cylinder size large.

We have special trolley exclusively designed to carry heavy, big, cumber some jumbo cylinders (gas cylinders) nitrogen, nitrogen, hydrogen, air, helium, argon, oxygen, acetylene, medical oxygen, nitrous oxide.
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Gas%20Handling%20Equipment
Gas Handling Equipment
We use innovative techniques along with latest designs to develop a range of products for various gas-handling systems and equipments. All our products are acknowledged for their attributes of simple set-up, efficient performance, high integrity and long service life. Their application industries include petrochemicals, pharmaceutical, automotive, food and many others. We have the ability to custom develop and package the products, on basis of the specifications of our clients. Our spectrum of products includes:

Semi Automatic Panel

This semi automatic panel is ideal for use in applications of laboratories, research and development, refineries, process plants and for high volume manufacturing facilities. The panel is connected as a separate attachment to the two cylinders or cylinder banks. There is an instant switchover between the two cylinders, when the gas on one side is depleted. When the gas on one side is depleted, the panel automatically switches over to the other cylinder. The switchover happens instantaneously, thereby ensuring an uninterrupted supply of gas to the process. The panel is ideally suited for the following applications:
 
  • Laboratories/ research and development - Generally used to supply the carrier gas which has a higher usage. The semiautomatic panel ensures that the expensive calibration gas need not have to be purged
    out due to depletion of the carrier gas. It also reduces downtime due to cylinder change operation.
  • Refineries and process plants - Especially suited for continuous on-stream analyzers.
  • High volume manufacturing facilities

SEC also provides an optional electronic alarm system, which alerts the user when switchover happens. The Semiautomatic Panel has been developed indigenously and is replacing the more expensive imported changeover panels.
 
 
Gas Manifolds

We offer qualitative gas manifolds that are used to connect two or more high pressure cylinders together to achieve high flow rates or extra storage capacity. The products may be arranged in different configurations depending on for space availability. Manifolds are used to connect two or more high pressure cylinders together for higher flow rates or for higher storage capacity. The manifolds could be arranged in a single row or in cases where space is a constraint, could be arranged facing each other.

Gas Sampler

We manufacture and export high-performing gas samplers which are required to bring plant gases from the site to the laboratory. The samplers are made from corrosion free stainless steel, and the wall thickness is designed to withstand high pressures.

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Flexible Hose
Metal Hose And Braid

Jkw Hose has for over one hundred years established itself as the leader in flexible hose technologies.

Our name and reputation are synonymous with quality, performance and customer satisfaction.  Jkw Hose continues to be recognized throughout the industry as the leading provider of solutions to customer's specialized fluid handling requirements - past, present and future.

Jkw Hose  core product offering is metal hose and braid with the widest selection of products ranging from braided hose for value oriented customers to super flexible hoses to ultra-high pressure and high temperature hoses that satisfy industry's most demanding applications.

Jkw Hose U.S. Hose  is committed to advancing our reputation for innovation, quality and value in the products and markets we serve. Working closely with customers and suppliers helps us build quality products that meet or exceed compatibility and functional requirements, safety and environmental standards and deliver dependable, repeatable performance and value.

Our metal hose and braid is offered in a variety of different alloys that meet or exceed even the most stringent service conditions that industry demands.

 Jkw Hose U.S. Hose Corp  - one source for all your flexible hose needs. Please contact us today with your challenging application!........"We're As Flexible As Our Products!".

TIFT Composite Hose

Jkw Hose TIFT-Compoflex? composite hose products are designed and manufactured to meet the critical requirements of chemicals and fluid handling.

Jkw Hose TIFT- Compoflex are engineered to deliver the maximum in chemical compatibility and on-the-job performance.

Multiple tight-wound component layers create a very long and complex course for fluids. Manufacturing process techniques assures the proper gauge and pitch of the inner and outer wires. The "labyrinth seal" is self-energized by the internal pressure of the liquids and the action of all material components together.
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