Jugal Tube Private Limited

Incepted in the year 1987, Jugal Tube Private Limited is one of the leading manufacturers and exporters of industrial pipes, tubes and fittings available in different grades of brass and copper. The entire comprises Copper Tubes & Pipes, Brass Tubes, Copper Strips, Aluminum Brass Tubes, Copper Strips, Cupro Nickel Pipes, Cupro Nickel Pipes, Copper Tubes for Refrigeration & Air Conditioning, Cupro Nickel Tubes and Pipes and 70 / 30 Brass Tubes & Pipes. Further, we also meet the requirements of Admiralty Brass Tubes, Aluminum Brass Tubes, PVC Coated Copper Tubes and Copper Pipe Fittings.

 

Our industrial pipes, tubes and fittings are widely used in heat exchangers, oil coolers, air conditioners, refrigeration equipment and electrical heating coils. These are appreciated for their features of corrosion resistance, durability, high thermal conductivity, lightweight and high strength. Attributed to these features, our range is high in demand in Gulf countries and African countries. As a key ingredient for successful working, we strive to attain maximum client satisfaction. To ensure this we have applied for an ISO & Allied Quality Assurance Certification. This will strengthen the loyalty for our range of industrial pipes, tubes and fittings. Further, the company has ensured non-pollution working conditions in the manufacturing plant.

 

We are guided by the principles of our founder, Mr. Milap, who has instilled in us, ethical business values. Under his leadership, we have acquired a vast clientele across the globe. Some of our esteemed clients are NSSL, Bluestar, L.G. and Voltas. We have massive investments in various programmes aimed at development of new technologies, state-of-the-art equipment & machines, sophisticated technical and administrative software. Further, as per our export strategy, we strive to provide quality industrial pipes, tubes and fittings in different grades and specifications. The profound knowledge of our founder has enabled us to successfully cater to 450 domestic clients.

We are a leading manufacturer and exporter engaged in offering industrial pipes, tubes and fittings in different grades of brass and copper. These are manufactured using state-of-the-art facilities and high-grade raw material including ETP Copper, Aluminum Brass Tubes, Copper Strips, Cupro Nickel Pipes, Cupro Nickel Pipes, DPA Copper, OFHC Brass, 63 / 37 Brass, 70 / 30 Brass, Admiralty Brass and Aluminium Brass. These are sourced from trustworthy vendors of the industry and are exposed to various quality tests before using in the production process. Our range is appreciated for the following salient features:

 

• Corrosion resistance tube

• Long lastingness

• Durability

• High thermal conductivity

• Lightweight

• High strength

 

We utilize high-grade raw material for manufacturing our range of industrial pipes, tubes and fittings. For this, we procure different alloys from well-acclaimed and authentic vendors of the industry. The raw material is duly tested in our quality-testing department and is then approved for manufacturing a quality assured range of industrial pipes, tubes and fittings. Following are the different alloys that we use:

• Copper DHP Copper

• ETP Copper

• DPA Copper & OFHC Brass

• 63 / 37 Brass

• 70 / 30 Brass

• Admiralty Brass

• Aluminium Brass

• Cupronickel 95 / 5 alloy

• 90/10 Alloy

• 70 / 30 Alloy

• Phosphorous Bronze

• Aluminum Bronze

• Gun Metal

Our wide range of industrial pipes, tubes and fittings are manufactured using quality raw material and is used in varied industrial applications. To meet their diverse requirements, we specialize in offering standard and customized options, as per the specifications. Our wholesome range finds application in the following application areas:

• Heat Exchangers

• Oil Coolers

• Air Conditioners

• Refrigeration Equipment

• Electrical Heating Coils

We are backed by a world-class manufacturing unit that is spread over a vast area of 10000 sq. ft. It has an installed capacity of 1000 units and is integrated with advanced In-house design unit and CAD & CAM facility. The raw material used in the production process is procured from highly reliable vendors of the industry and is quality tested before using in the production process. Some of the vial alloys used by us are ETP Copper, DPA Copper, OFHC Brass, 63 / 37 Brass, 70 / 30 Brass, Admiralty Brass and Aluminium Brass.

Moreover, our upgraded manufacturing unit is provided with all the essential facilities that enable us to accept bulk or urgent orders. All the raw material is properly processed using efficient machines comprising:

• Cutting machine

• Molding machine

• Shaping machine

• Drilling machine

Our production process involves the use of tungsten carbide dies and plugs. These are grounded and polished to maximum precision in our tool room. The tubes hardened by cold working are tempered in an annealing furnace which is a 225 kw furnace with 3 heating zones. It has 18.3 m. long cooling chamber and loading and unloading table, for pickling the annealed tubes. The Jugal is a combined pre-straightening, drawing, straightening, cut-off, and polishing fully automatic unit with all the necessary electrical controls. It is provided with a 3 ton pulling power and a drawing capacity from 6 mm to 15 mm.

The Double Push Bench has a pull capacity of 15 tons and is set at 6 speeds. It draws two bars & tubes simultaneously with a capacity from 15 mm to 32 mm. The Double Push Bench is one of the most modern drawing machines being currently used.

To ensure the quality of the raw material and finished product, we conduct various tests during different stages of production. Some of these are as follows:

 

• Chemical Analysis

• Physical Testing

• Hardness Testing

• Hydrostatic Testing

• Pneumatic Testing

• Stress Corrosion Testing

• Dimensional Inspection

• Destructive Testing- Flattening, Drift Test, Bend Test

 

Our range of industrial pipes, tubes and fittings is manufactured in accordance with various quality standards such as NDT, Eddy Current Testing, Indian Standard Specification (ISS), British Standard Specification (BSS), American Standard for Testing of Material (ASTM). In addition, the company has applied for ISO & Allied Quality Assurance Certification from concerned authorities.

As a customer centric organization, we are constantly striving to ensure the delivery of quality industrial pipes, tubes and fittings to our clients. To ensure this, we utilize professionally knowledgeable personnel, advance technology and up-to-date equipment.

 Our key directive is complete customer satisfaction.

• We provide our customers with product and services that confirm to all requirements.
• We develop quality objectives at appropriate level to ensur those requirements are effectively addressed in our business.
• We are fully committed to continuous improvement as a strategic approach to achieve these quality objectives.
• Our policy and associated quality objectives are reviewed and communicated to all employees on a regular basis.

Our quality assurance program maintains the highest level of quality and actively contributes towards establishing and achieving the corporate objectives. Quality people, quality engineering and quality products.

These are the key to Jugal Tube Pvt. Ltd. continued growth. Our commitment guarantees to provide the customer with uncompromising quality, responsive service, competitive pricing and on time delivery. This is achieved through a team approach where all the members are aware of the company objectives and work within their own disciple to make an effective contribution.

The quality assurance system is guided by principles that support our unique working culture which incorporates respect, self management, open communication and creativity. These principles are:

• We strive to be the best in our industry.
• We care about our customers, our suppliers and partners.
• We do our absolute best to honor our commitments.
• We strive to always act with integrity and fairness.

We are an organization committed to maintain quality and utmost customer satisfaction. Having a strong belief in perfection & perseverance, we follow rigorous processes & utilize only the best raw material available in the market. We keep ourselves abreast of the changing techniques of production, to ensure quicker and flawless production of industrial pipes, tubes and fittings.

Our products are formulated with high precision to avoid any discrepancies and to make the industrial pipes, tubes and fittings apt for modern usage. Further, we provide numerous, easy modes of payment such as money transfer through bank, cash, letter of credit, e-payment and demand draft to offer convenience to our clients.

We are constantly striving to achieve utmost customer satisfaction through our quality assured range of industrial pipes, tubes and fittings. These are offered to the clients as per their specifications. We are acknowledged in the industry for offering industrial pipes, tubes and fittings in accordance with different Indian and international quality standards. Following are the reasons that distinguish us from our counterparts:

• We develop quality objectives at to ensure customer’s requirements are effectively addressed in our business

• We are fully committed to continuous improvement as a strategic approach to achieve these quality objectives

• Our policy and associated quality objectives are reviewed and communicated to all employees on a regular basis